2001 CHRYSLER VOYAGER Service Manual

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CHRYSLER VOYAGER 2001 Service Manual 10.0 SCHEMATIC DIAGRAMS
10.1 2001 RG 2.4L
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CHRYSLER VOYAGER 2001 Service Manual 10.2 2001 RG 3.3L/3.8L
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SCHEMATIC DIAGRAMS

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CHRYSLER VOYAGER 2001 Service Manual 11.0 CHARTS AND GRAPHS
11.1 SPECIFICATIONC
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CHRYSLER VOYAGER 2001 Service Manual NOTES
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CHRYSLER VOYAGER 2001 Service Manual TABLE OF CONTENTS
1.0 INTRODUCTION.........................................................1
1.1SYSTEM COVERAGE...............................................1
1.2SIX -STEP TROUBLESHOOTING PROCEDURE..

TABLE OF CONTENTS
1.0 INTRODUCTION.........................................................1
1.1SYSTEM COVERAGE...............................................1
1.2SIX -STEP TROUBLESHOOTING PROCEDURE..........................1
2.0 IDENTIFICATION OF SYSTEM.............................................1
3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION......................1
3.1GENERAL DESCRIPTION............................................1
3.2FUNCTIONAL OPERATION...........................................1
3.2.1AUTOSTICK FEATURE.......................................1
3.2.2TRANSMISSION OPERATION AND SHIFT SCHEDULING AT
VARIOUS OIL TEMPERATURES................................2
3.3DIAGNOSTIC TROUBLE CODES......................................3
3.3.1HARD CODE................................................3
3.3.2ONE TRIP FAILURES.........................................3
3.3.3INTERMITTENT CODE........................................3
3.3.4STARTS SINCE SET COUNTER................................3
3.3.5TROUBLE CODE ERASURE...................................4
3.3.6LIST OF DIAGNOSTIC TROUBLE CODES........................4
3.3.7DTC DESCRIPTIONS.........................................5
3.3.8QUICK LEARN.............................................16
3.3.9CLUTCH VOLUMES.........................................17
3.3.10ELECTRONIC PINION FACTOR...............................17
3.4USING THE DRBIIIT................................................18
3.5DRBIIITERROR MESSAGES........................................18
3.5.1DRBIIITDOES NOT POWER UP (BLANK SCREEN)...............18
3.5.2DISPLAY IS NOT VISIBLE....................................18
3.6TRANSMISSION SIMULATOR (MILLER TOOL # 8333) AND
FWD ADAPTER (MILLER TOOL #8333-1)..............................18
4.0 DISCLAIMERS, SAFETY, AND WARNINGS.................................18
4.1DISCLAIMERS.....................................................18
4.2.1TECHNICIAN SAFETY INFORMATION..........................19
4.2.2VEHICLE PREPARATION FOR TESTING........................19
4.2.3SERVICING SUB-ASSEMBLIES...............................19
4.2.4DRBIIITSAFETY INSTRUCTIONS.............................19
4.3WARNINGS.......................................................20
4.3.1VEHICLE DAMAGE WARNINGS...............................20
4.3.2ROAD TEST COMPLAINT VEHICLE............................20
4.3.3ELECTRONIC PINION FACTOR WARNINGS.....................20
4.3.4BULLETINS AND RECALLS...................................20
5.0 REQUIRED TOOLS AND EQUIPMENT.....................................20
6.0 GLOSSARY OF TERMS..................................................21
6.1ACRONYMS......................................................21
6.2DEFINITIONS.....................................................21
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES...........................23
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CHRYSLER VOYAGER 2001 Service Manual TABLE OF CONTENTS - Continued
TRANSMISSION
P0120-THROTTLE POSITION SENSOR SIGNAL CIRCUIT.....................24
P0600-SERIAL COMMUNICATION LINK MALFUNCTION.......................26
P0604-INTERNAL TCM.

TABLE OF CONTENTS - Continued
TRANSMISSION
P0120-THROTTLE POSITION SENSOR SIGNAL CIRCUIT.....................24
P0600-SERIAL COMMUNICATION LINK MALFUNCTION.......................26
P0604-INTERNAL TCM..................................................28
P0605-INTERNAL TCM..................................................29
P0700-INTERNAL TCM..................................................30
P0705-CHECK SHIFTER SIGNAL..........................................31
P0715-INPUT SPEED SENSOR ERROR....................................38
P0720-OUTPUT SPEED SENSOR ERROR..................................42
P0725-ENGINE SPEED SENSOR CIRCUIT (3.3L/3.8L)........................46
P0725-ENGINE SPEED SENSOR CIRCUIT (3.5L)............................48
P0731-GEAR RATIO ERROR IN 1ST.......................................51
P0732-GEAR RATIO ERROR IN 2ND.......................................53
P0733-GEAR RATIO ERROR IN 3RD.......................................55
P0734-GEAR RATIO ERROR IN 4TH.......................................57
P0736-GEAR RATIO ERROR IN REVERSE..................................59
P0740-TORQUE CONVERTER CLUTCH CONTROL CIRCUIT...................61
P0750-LR SOLENOID CIRCUIT............................................63
P0755-2-4 SOLENOID CIRCUIT...........................................66
P0760-OD SOLENOID CIRCUIT...........................................69
P0765-UD SOLENOID CIRCUIT...........................................72
P1714-LOW BATTERY VOLTAGE..........................................75
P1716-BUS COMMUNICATION WITH PCM..................................79
P1717-NO COMMUNICATION WITH THE MIC...............................81
P1738-HIGH TEMPERATURE OPERATION ACTIVATED.......................83
P1739-POWER UP AT SPEED............................................85
P1765-SWITCHED BATTERY.............................................86
P1767-TRANSMISSION RELAY ALWAYS ON................................89
P1768-RELAY OUTPUT ALWAYS OFF......................................92
P1775-SOLENOID SWITCH VALVE LATCHED IN TCC POSITION...............96
P1776-SOLENOID SWITCH VALVE LATCHED IN LR POSITION................100
P1781-OD PRESSURE SWITCH SENSE CIRCUIT...........................104
P1782 - 2-4 PRESSURE SWITCH SENSE CIRCUIT..........................107
P1784-LR PRESSURE SWITCH SENSE CIRCUIT...........................110
P1787-OD HYDRAULIC PRESSURE TEST FAILURE.........................114
P1788-2/4 HYDRAULIC PRESSURE TEST FAILURE.........................118
P1789-2-4/OD HYDRAULIC PRESSURE TEST FAILURE......................122
P1790-FAULT IMMEDIATELY AFTER SHIFT................................123
P1791-LOSS OF PRIME.................................................124
P1792-BATTERY WAS DISCONNECTED...................................127
P1793-TRD LINK COMMUNICATION ERROR...............................130
P1794-SPEED SENSOR GROUND ERROR................................133
P1795-INTERNAL TCM.................................................135
P1796-AUTOSTICK SENSOR CIRCUIT....................................136
P1797-MANUAL SHIFT OVERHEAT.......................................139
P1798-WORN OUT/BURNT TRANSAXLE FLUID.............................140
P1799-CALCULATED OIL TEMP IN USE...................................142
*BRAKE SHIFT INTERLOCK OUTPUT OPEN...............................146
*CHECKING PARK/NEUTRAL SWITCH OPERATION.........................148
*INCORRECT TRANSMISSION FLUID LEVEL...............................150
*NO BACK UP LAMP OPERATION........................................151
*NO SPEEDOMETER OPERATION........................................153
*TRANSMISSION NOISY WITH NO DTC'S PRESENT........................154
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CHRYSLER VOYAGER 2001 Service Manual TABLE OF CONTENTS - Continued
*TRANSMISSION SHIFTS EARLY WITH NO DTCS..........................155
*TRANSMISSION SIMULATOR 8333 WILL NOT POWER UP..................156
VERIFICATION TESTS
VERIFICATION

TABLE OF CONTENTS - Continued
*TRANSMISSION SHIFTS EARLY WITH NO DTC'S..........................155
*TRANSMISSION SIMULATOR 8333 WILL NOT POWER UP..................156
VERIFICATION TESTS
VERIFICATION TESTS..................................................157
8.0 COMPONENT LOCATIONS..............................................159
8.1POWERTRAIN CONTROL MODULE..................................159
8.2TRANSMISSION CONTROL MODULE................................159
8.3INTELLIGENT POWER MODULE....................................159
8.4PRESSURE PORT LOCATIONS.....................................160
8.5THROTTLE POSITION SENSOR (2.4L)...............................160
8.6AUTOSTICK/OD OFF..............................................160
8.7TRANSMISSION COMPONENT LOCATIONS..........................161
9.0 CONNECTOR PINOUTS................................................163
AUTOSTICK SWITCH - BLACK 2 WAY.....................................163
BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY.....................163
BRAKE LAMP SWITCH - BLACK 6 WAY...................................164
CRANKSHAFT POSITION SENSOR - BLACK 3 WAY.........................164
DATA LINK CONNECTOR - WHITE 16 WAY................................164
DIAGNOSTIC JUNCTION PORT - BLACK 16 WAY...........................165
INPUT SPEED SENSOR (3.3L/3.8L) - GRAY 2 WAY..........................165
INTELLIGENT POWER MODULE C3 - NATURAL 20 WAY.....................165
INTELLIGENT POWER MODULE C4 - GRAY 10 WAY........................166
INTELLIGENT POWER MODULE C5 - BLACK 4 WAY........................166
INTELLIGENT POWER MODULE C6 - WHITE 10 WAY.......................166
INTELLIGENT POWER MODULE C7 - BLACK 20 WAY.......................167
INTELLIGENT POWER MODULE C9 - BLACK 10 WAY.......................167
LEFT REAR LAMP ASSEMBLY - BLACK 6 WAY.............................167
OUTPUT SPEED SENSOR (3.3L/3.8L) - GRAY 2 WAY........................168
PARK/NEUTRAL POSITION SWITCH (2.4L) - BLACK 3 WAY..................168
FUSES (IPM)..........................................................170
TRANSMISSION SAFETY SHUTDOWN RELAY.............................170
POWERTRAIN CONTROL MODULE C1 - GRAY/BLACK 40 WAY...............171
POWERTRAIN CONTROL MODULE C2 - GRAY/GRAY 40 WAY................172
RIGHT REAR LAMP ASSEMBLY - BLACK 6 WAY............................172
SOLENOID/PRESSURE SWITCH ASSEMBLY (3.3L/3.8L) - BLACK 8 WAY.......173
THROTTLE POSITION SENSOR - GRAY 3 WAY............................173
TORQUE CONVERTER CLUTCH SOLENOID (2.4L) - BLACK 3 WAY...........173
TRANSMISSION CONTROL MODULE (3.3L/3.8L) - BLACK 60 WAY............174
TRANSMISSION RANGE SENSOR (3.3L/3.8L) - GRAY 10 WAY................175
10.0 SCHEMATIC DIAGRAMS................................................177
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CHRYSLER VOYAGER 2001 Service Manual NOTES
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