2001 CHRYSLER VOYAGER Service Manual

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Page 3313 of 4284

CHRYSLER VOYAGER 2001 Service Manual (10) Remove side gear (Fig. 117). (11) Remove side gear thrust washer (Fig. 118).ASSEMBLY (1) Install side gear thrust washer (Fig. 119). (2) Install differential side gear (Fig. 120). Fig. 117 Differ

Page 3314 of 4284

CHRYSLER VOYAGER 2001 Service Manual (3) Install four (4) pinion gears and thrust washers (Fig. 121). (4) Install pinion shaft retaining ring (Fig. 122).(5) Install two (2) short pinion shafts (Fig. 123). (6) Install one (1) long pinion

Page 3315 of 4284

CHRYSLER VOYAGER 2001 Service Manual (10) Install thrust buttons 8491 to both bearing journals and press halves together using an arbor press (Fig. 127). (11) Install ring gear into position, start three ring gear-to-differential case bo

Page 3316 of 4284

CHRYSLER VOYAGER 2001 Service Manual (14) Measure and verify differential side gear end play. (Refer to 21 - TRANSMISSION/TRANSAXLE/ MANUAL/DIFFERENTIAL - ADJUSTMENTS). ADJUSTMENT - DIFFERENTIAL TURNING TORQUE NOTE: Differential turning

Page 3317 of 4284

CHRYSLER VOYAGER 2001 Service Manual DIFFERENTIAL BEARING SHIM CHART PART NUMBERSHIM THICKNESS METRIC (MM) STANDARD (STD) 4659242 0.50 0.0197 4659243 0.54 0.0213 4659247 0.58 0.0228 4659248 0.62 0.0244 4659249 0.66 0.0260 4659250 0.70 0.

Page 3318 of 4284

CHRYSLER VOYAGER 2001 Service Manual ADJUSTMENT - DIFFERENTIAL SIDE GEAR END PLAY Measure side gear end play: Insert feeler gauges 180É apart between differential side gear and thrust washer as shown in (Fig. 132). Measurement taken her

Page 3319 of 4284

CHRYSLER VOYAGER 2001 Service Manual STANDARD PROCEDURE - FLUID DRAIN AND FILL NOTE: For proper fluid change intervals, (Refer to LUBRICATION & MAINTENANCE/MAINTENANCE SCHEDULES - DESCRIPTION) The fluid required in this transaxle is Mopa

Page 3320 of 4284

CHRYSLER VOYAGER 2001 Service Manual GEARSHIFT CABLE - CROSSOVER REMOVAL (1) Disconnect battery negative cable. (2) Remove gearshift knob by pushing down and rotating ò-turn clock-wise (Fig. 139).(3) Remove gearshift boot from center co
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