2001 CHRYSLER VOYAGER Service Manual

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Page 3145 of 4284

CHRYSLER VOYAGER 2001 Service Manual (47) Using tool P-334, press transfer shaft bearing cone off of shaft (Fig. 65). (48) Bend output gear retaining strap ears flat to allow bolt removal. (49) Remove output shaft stirrup strap bolts (Fi

Page 3146 of 4284

CHRYSLER VOYAGER 2001 Service Manual (52) Using Tool L4407A, and button 6055, remove output gear from shaft (Fig. 70).(53) Remove output gear bearing shim (select) (Fig. 71). (54) Using setup as shown in (Fig. 72), remove output gear bea

Page 3147 of 4284

CHRYSLER VOYAGER 2001 Service Manual (55) Remove rear carrier assembly from transaxle (Fig. 73). (56) Remove rear carrier assembly bearing cone using setup shown in (Fig. 74).(57) Install low/reverse spring compressor tool as shown in (F

Page 3148 of 4284

CHRYSLER VOYAGER 2001 Service Manual (58) Compress low/reverse piston return spring and remove snap ring (Fig. 77). (59) Remove low/reverse spring compressor tool and low reverse piston return spring (Fig. 78).(60) Using a suitable punch

Page 3149 of 4284

CHRYSLER VOYAGER 2001 Service Manual (62) Inspect guide bracket components for exces- sive wear and replace if necessary (Fig. 81). (63) Remove low/reverse clutch piston (Fig. 82).(64) Remove low/reverse piston retainer-to-case screws (F

Page 3150 of 4284

CHRYSLER VOYAGER 2001 Service Manual ASSEMBLY CAUTION: If transaxle failure has occurred, it is necessary to flush the transaxle oil cooler and lines to remove debris and particles that could contami- nate and/or fail a new or rebuilt un

Page 3151 of 4284

CHRYSLER VOYAGER 2001 Service Manual (2) Install low/reverse piston retainer gasket (Fig. 89). Make sure gasket holes line up with case. (3) Install low/reverse piston retainer (Fig. 90).(4) Install low/reverse piston retainer-to-case bo

Page 3152 of 4284

CHRYSLER VOYAGER 2001 Service Manual (6) Assemble park guide bracket assembly (Fig. 94) (Fig. 93).(7) Install guide bracket into position and insert pivot shaft (Fig. 95). (8) Install anchor shaft and plug (Fig. 96). Make sure guide brac
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