2001 CHRYSLER VOYAGER Service Manual

Page 2785 of 4284

CHRYSLER VOYAGER 2001  Service Manual DESCRIPTION - ENGINE COVER
The engine cover is a black plastic cover used to
cover the top of the engine. It is used to isolate
engine noises (Fig. 2).
REMOVAL - 2.5L DIESEL ENGINE
(1) Disconnect nega

Page 2786 of 4284

CHRYSLER VOYAGER 2001  Service Manual (10) Disconnect high pressure line at pump (Fig.
5).
(11) Disconnect power steering pump return hose
clamp (Fig. 5).
(12) Remove power steering return line retaining
clamp (Fig. 5).
(13) Remove power

Page 2787 of 4284

CHRYSLER VOYAGER 2001  Service Manual (24) Disconnect egr solenoid vacuum line at brake
booster check valve.
(25) Disconnect fuel injector, cam sensor, boost
pressure/intake air temp sensor, fuel rail high pres-
sure, and egr solenoid con

Page 2788 of 4284

CHRYSLER VOYAGER 2001  Service Manual (47) Remove left engine mount through bolt.
(48) Raise vehicle, leaving engine and transmis-
sion on engine cradle.
(49) Lift engine from engine cradle and diassemble
as necessary.
REMOVAL - ENGINE CO

Page 2789 of 4284

CHRYSLER VOYAGER 2001  Service Manual (7) Attach front engine mount bracket to lower
radiator support. Torque to 54N´m (40 ft. lbs.)
(8) Connect cabin heater coolant hose.
(9) Connect exhaust pipe to the turbocharger
downpipe flange. Tor

Page 2790 of 4284

CHRYSLER VOYAGER 2001  Service Manual DESCRIPTION SPECIFICATION
CRANKSHAFT
Front Journal Diameter
Nominal 62.985-63.005 mm
-0.25 62.735-62.755 mm
-0.125 62.860-62.880 mm
Front Bearing Diameter
Nominal 63.045-63.074 mm
-0.25 62.795-62.824

Page 2791 of 4284

CHRYSLER VOYAGER 2001  Service Manual DESCRIPTION SPECIFICATION
Top of Piston to Cylinder
Head0.69-0.92 mm
Piston Potrusion 0.40-0.60 Fit Gasket
Number (1.32), 0 notches
or holes
0.61-0.70 Fit Gasket
Number (1.42), 1 notch
or hole
0.71-0.

Page 2792 of 4284

CHRYSLER VOYAGER 2001  Service Manual SPECIFICATIONS - TORQUE
2.5L DIESEL TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Oil Pump Bolts 10.8 8 96
Vacuum Pump Bolts 10.8 8 96
Crankshaft Gear Bolts 10.8 8 96
Crankshaft Position
Se