2001 CHRYSLER VOYAGER Service Manual

gas mileage clock setting dashboard tyre pressure remote control coolant temperature

Page 3593 of 4284

CHRYSLER VOYAGER 2001 Service Manual HEADLINER
REMOVAL
(1) Remove sun visors and vanity mirrors.
(2) Remove sun visor center supports.
(3) If equipped, remove coat hooks.
(4) If equipped, remove roof rail modules.
(5) Remove A-pillar tri

Page 3594 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION
LONG WHEEL BASE
(1) Place jack storage cover in position on vehicle.
(2) Align guide pins.
(3) Push inward at top of cover to engage latch
and fastener.
SHORT WHEEL BASE
(1) Position jack

INSTALLATION
LONG WHEEL BASE
(1) Place jack storage cover in position on vehicle.
(2) Align guide pins.
(3) Push inward at top of cover to engage latch
and fastener.
SHORT WHEEL BASE
(1) Position jack storage cover to vehicle.
(2) Snap storage cover latch into position on quar-
ter trim panel.
(3) Close quarter trim panel bin storage cover.
LEFT D-PILLAR TRIM PANEL
REMOVAL
(1) Remove rear header trim cover.
(2) Remove liftgate sill plate.
(3) Remove second row seat belt turning loop on
long wheel base vehicle.
(4) Remove bolt attaching second row seat belt
lower anchor to quarter on short wheel base vehicle.
(5) Remove jack storage cover.
(6) Remove screws attaching trim panel to D-pil-
lar.
(7) Disengage hidden clips attaching trim to D-pil-
lar.
(8) Disconnect speaker wire connector, if equipped.
(9) Pass seat belt through slot in D-pillar trim
panel on short wheel base vehicle.
(10) Remove D-pillar trim from vehicle.
INSTALLATION
(1) Pass seat belt through slot in D-pillar trim
panel on short wheel base vehicle.
(2) Position D-pillar trim panel on vehicle.
(3) Connect speaker wire connector to speaker, if
equipped.
(4) Align locating pins on backside of trim panel to
mating holes in inner quarter panel.
(5) Engage hidden clips attaching trim to D-pillar.
(6) Install screws attaching trim to D-pillar.
(7) Install jack storage cover.
(8) Install bolt attaching second row seat belt
lower anchor to quarter on short wheel base vehicle.
Tighten all seat belt bolts to 39 N´m (29 ft. lbs.).
(9) Install second row seat belt turning loop on
long wheel base vehicle.
(10) Install liftgate sill plate.
(11) Install rear header trim cover.
LIFTGATE SCUFF PLATE
REMOVAL
(1) Disengage hidden clips holding sill plate to lift-
gate door opening sill (Fig. 11) .
(2) Remove sill plate from vehicle.
INSTALLATION
(1) Place sill plate in position on vehicle.
(2) Align locator rib into recess in liftgate sill.
(3) Engage hidden clips to hold sill plate to liftgate
door opening sill.
QUARTER TRIM BOLSTER
REMOVAL
The speaker grille in the quarter trim bolster is
not removable. The trim bolster must removed to ser-
vice the speaker.
(1) Disengage hidden clips attaching trim bolster
to quarter trim panel.
(2) Disengage hook retainer attaching front of trim
bolster to quarter trim panel, if applicable.
(3) Remove quarter trim bolster from vehicle.
INSTALLATION
The speaker grille in the quarter trim bolster is
not removable. The trim bolster must removed to ser-
vice the speaker.
(1) Place quarter trim bolster in position on vehi-
cle.
(2) Engage hook retainer attaching front of trim
bolster to quarter trim panel, if applicable.
(3) Engage hidden clips attaching trim bolster to
quarter trim panel.
Fig. 11 Liftgate Sill Plate
1 - LIFTGATE SILL PLATE
2 - LIFTGATE SILL
23 - 214 INTERIORRS
JACK STORAGE COVER (Continued)

Page 3595 of 4284

CHRYSLER VOYAGER 2001 Service Manual RIGHT QUARTER TRIM PANEL
REMOVAL
CAUTION: Disconnect the battery negative cable.
Damage to accessory feed circuit can result.
(1) Remove first row seat.
(2) Remove second row seat, if equipped.
(3) Re

RIGHT QUARTER TRIM PANEL
REMOVAL
CAUTION: Disconnect the battery negative cable.
Damage to accessory feed circuit can result.
(1) Remove first row seat.
(2) Remove second row seat, if equipped.
(3) Remove sliding door sill trim panel.
(4) Remove quarter trim bolster.
(5) Remove C-pillar trim panel.
(6) Remove D-pillar trim panel.
(7) Remove first row seat belt anchor.
(8) Remove second row seat belt anchor on long
wheel base vehicle.
(9) Remove screws attaching quarter trim to quar-
ter panel from bolster area.
(10) Remove screws attaching rear edge of quarter
trim to attaching bracket.
(11) Disengage hidden clips holding front of quar-
ter trim to quarter panel rearward of sliding door
opening.
(12) Remove quarter trim from quarter panel.
(13) Disconnect wire connector from accessory
power outlet, if equipped.
(14) Pass second row seat belt through slot in trim
panel on long wheel base vehicle.
(15) Pass first row seat belt through slot in trim
panel.
(16) Remove quarter trim panel from vehicle.
INSTALLATION
(1) Position quarter trim panel on vehicle.
(2) Pass first row seat belt through slot in trim
panel.
(3) Pass second row seat belt through access hole
in trim panel on long wheel base vehicle.
(4) Connect wire connector into accessory power
outlet, if equipped.
(5) Align locating pins on backside of trim panel to
mating holes in inner quarter panel.
(6) Engage hidden clips attaching front of quarter
trim to quarter panel rearward of sliding door open-
ing.
(7) Install screws attaching rear edge of quarter
trim to attaching bracket.
(8) Install screws attaching quarter trim to inner
quarter panel in bolster area.
(9) Install second row seat belt anchor on long
wheel base vehicle. Tighten all seat belt bolts to 39
N´m (29 ft. lbs.) torque.
(10) Install first row seat belt anchor.
(11) Install D-pillar trim panel.
(12) Install C-pillar trim panel.
(13) Install quarter trim bolster.(14) Install sliding door sill trim panel.
(15) Install second row seat, if equipped.
(16) Install first row seat.
(17) Connect the battery negative cable.
LEFT QUARTER TRIM PANEL
REMOVAL
CAUTION: Disconnect the negative cable clamp
from battery post. Damage to accessory feed circuit
can result.
(1) Remove first row seat.
(2) Remove second row seat, if equipped.
(3)
Remove front door sill plate on three door vehicle.
(4) Remove sliding door sill plate on four door
vehicle.
(5) Remove left quarter trim bolster.
(6) Remove upper left B-pillar trim on three door
vehicle.
(7) Remove C-pillar trim panel.
(8) Remove left D-pillar trim panel.
(9) Remove first row seat belt anchor.
(10) Remove second row seat belt anchor on long
wheel base vehicle.
(11) Remove left front seat belt opening bezel from
quarter trim on three door vehicle.
(12) Remove screws attaching quarter trim to
quarter panel in B-pillar area on three door vehicle.
(13) Remove screws attaching quarter trim to
quarter panel from bolster area.
(14)
Remove screws attaching rear edge of quarter
trim to attaching bracket or inner quarter trim panel.
(15) Remove screws attaching top of trim panel to
inner sheet metal between B-pillar and C-pillar on
three door vehicle.
(16) Disconnect wire connector from accessory
power outlet, if equipped.
(17) Remove quarter trim from quarter panel.
(18) Pass front seat belt and turning loop through
slot in quarter trim panel on three door vehicle.
(19) Pass first row seat belt through slot in quar-
ter trim panel.
(20) Pass second row seat belt, if equipped,
through slot in quarter trim panel on long wheel
base vehicle.
(21) Remove quarter trim panel from vehicle.
INSTALLATION
(1) Position quarter trim panel on vehicle.
(2) Pass second row seat belt, if equipped, through
slot in quarter trim panel on long wheel base vehicle.
(3) Pass first row seat belt through slot in quarter
trim panel.
RSINTERIOR23 - 215

Page 3596 of 4284

CHRYSLER VOYAGER 2001 Service Manual (4) Pass front seat belt through slot in quarter
trim panel on three door vehicle.
(5) Connect wire connector into accessory power
outlet, if equipped.
(6) Align locating pins on backside of trim pane

(4) Pass front seat belt through slot in quarter
trim panel on three door vehicle.
(5) Connect wire connector into accessory power
outlet, if equipped.
(6) Align locating pins on backside of trim panel to
mating holes in inner panels.
(7) Position quarter trim panel on inner quarter
panel.
(8) Install screws attaching top of trim panel to
inner sheet metal between B-pillar and C-pillar on
three door vehicle.
(9) Install screws attaching rear edge of quarter
trim to attaching bracket or inner quarter panel.
(10) Install screws attaching quarter trim to inner
quarter panel in bolster area.
(11) Install screws attaching quarter trim to inner
quarter panel in B-pillar area on three door vehicle.
(12) Install left front seat belt opening bezel into
quarter trim on three door vehicle.
(13) Install second row seat belts anchor on long
wheel base vehicle. Tighten all seat belt bolts to 39
N´m (28 in. lbs.) torque.
(14) Install first row seat belt anchor.
(15) Install left D-pillar trim panel.
(16) Install C-pillar trim panel.
(17) Install upper left B-pillar trim on three door
vehicle.
(18) Install left quarter trim bolster.
(19)
Install front door sill plate on three door vehicle.
(20) Install sliding door sill plate on four door
vehicle.
(21) Install second row seat, if equipped.
(22) Install first row seat.
(23) Connect the battery negative cable.
REAR HEADER TRIM
REMOVAL
(1) Disengage hidden clips holding trim to rear
header (Fig. 12).
(2) Separate rear header trim from vehicle.
INSTALLATION
(1) Place rear header trim in position on vehicle.
(2) Align guide pins on trim to holes in header.
(3) Engage hidden clips to hold trim to rear
header.
REAR HVAC LOUVER
REMOVAL
(1) Using a trim stick (C-4755), pry edge of louver
from bezel.
(2) Remove HVAC louver from bezel.(3) Using a trim stick, pry lower edge of HVAC
bezel away from headlining (Fig. 13) .
(4) Remove louver from vehicle.INSTALLATION
(1) Place bezel in position in HVAC duct opening.
Fig. 12 REAR HEADER TRIM
1 - REAR HEADER
2 - GUIDE PINS
3 - CLIPS
Fig. 13 Rear HVAC Louver
1 - HEVAC DUCT
2 - REAR HEVAC LOUVER
3 - HEADLINING
4 - CLIP
23 - 216 INTERIORRS
LEFT QUARTER TRIM PANEL (Continued)

Page 3597 of 4284

CHRYSLER VOYAGER 2001 Service Manual (2) Push inward on bezel until clips snap in place.
Verify that all four clips have been engaged to the
bezel and that the bezel is flush to the headlining
(3) Position HVAC louver to bezel.
(4) Snap

(2) Push inward on bezel until clips snap in place.
Verify that all four clips have been engaged to the
bezel and that the bezel is flush to the headlining
(3) Position HVAC louver to bezel.
(4) Snap both ends of the louver into HVAC bezel.
REAR VIEW MIRROR
REMOVAL
(1) If equipped, disconnect mirror harness connec-
tor (Fig. 14).
(2) Loosen the mirror base set screw (Fig. 15).
(3) Slide the mirror base upward and off the
bracket.
INSTALLATION
(1) Position the mirror base at the bracket and
slide it downward onto the support bracket.
(2) Tighten the setscrew 1 N´m (15 in. lbs.) torque.
(3) If equipped, connect mirror harness connector.
RIGHT D-PILLAR TRIM PANEL
REMOVAL
(1) Remove rear header trim cover.
(2) Remove liftgate sill plate.
(3) Remove second row seat belt turning loop on
long wheel base vehicle.
(4) Remove bolt attaching second row seat belt, if
equipped, anchor to quarter on short wheel base
vehicle.
(5) Remove quarter trim bolster on short wheel
base vehicle.
(6) Remove screws attaching trim panel to attach-
ing bracket on short wheel base vehicle.
(7) Disengage hidden clips attaching trim to D-pil-
lar.
(8) Remove D-pillar trim panel from D-pillar.
(9) Disconnect speaker wire connector, if equipped.
(10) Pass second row seat belt, if equipped,
through slot in trim panel on short wheel base vehi-
cle.
(11) Remove D-pillar trim from vehicle.
INSTALLATION
(1) Position D-pillar trim on vehicle.
(2) Pass second row seat belt, if equipped, through
slot in trim panel on short wheel base vehicle.
(3) Connect speaker wire connector to speaker, if
equipped.
(4) Align locating pins on backside of trim panel to
mating holes in D-pillar.
(5) Engage hidden clips attaching trim to D-pillar.
(6) Install screws attaching trim panel to attach-
ing bracket on short wheel base vehicle.
(7) Install quarter trim bolster on short wheel base
vehicle.
(8) Install bolt to attach second row seat belt, if
equipped, anchor to quarter on short wheel base
vehicle. Tighten all seat belt bolts to 39 N´m (29 ft.
lbs.) torque.
(9) Install second row seat belt turning loop on
long wheel base vehicle.
(10) Install liftgate sill plate.
(11) Install rear header trim cover.
Fig. 14 Rear View Mirror Assembly
1 - HEADLINER
2 - WIRE COVER
3 - MIRROR
4 - MIRROR ASSEMBLY
5 - WIRE CONNECTOR
6 - WINDSHIELD
Fig. 15 Rear View Mirror
1 - MIRROR
2 - WINDSHIELD
RSINTERIOR23 - 217
REAR HVAC LOUVER (Continued)

Page 3598 of 4284

CHRYSLER VOYAGER 2001 Service Manual SLIDING DOOR SILL PLATE
REMOVAL
(1) Disengage hidden clips holding sill plate to
sliding door opening sill.
(2) Disengage hooks holding outside edge of sill
plate to door sill (Fig. 16) .
(3) Remove s

Page 3599 of 4284

CHRYSLER VOYAGER 2001 Service Manual SUN VISOR SUPPORT
REMOVAL
(1) Disengage sun visor from support.
(2) Remove screw holding support to roof header
(Fig. 18).
(3) Remove sun visor support from vehicle.
INSTALLATION
(1) Place sun visor s

Page 3600 of 4284

CHRYSLER VOYAGER 2001 Service Manual PAINT
TABLE OF CONTENTS
page page
PAINT
SPECIFICATIONS........................220
PAINT CODE
DESCRIPTION..........................221
BASE COAT/CLEAR COAT FINISH
DESCRIPTION..........................2

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