2001 CHRYSLER VOYAGER Service Manual

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Page 3137 of 4284

CHRYSLER VOYAGER 2001 Service Manual (16) Remove oil pump-to-case bolts (Fig. 32). CAUTION: Be sure input speed sensor is removed before removing oil pump. (17) Install pullers Tool C-3752 as shown in (Fig. 33). (18) Remove oil pump asse

Page 3138 of 4284

CHRYSLER VOYAGER 2001 Service Manual (20) Remove cooler bypass valve (Fig. 37). (21) Remove #1 needle bearing (Fig. 38).(22) Remove input clutch assembly (Fig. 39). (23) Remove #4 thrust plate (Fig. 40). Fig. 37 Remove Bypass Valve 1 - C

Page 3139 of 4284

CHRYSLER VOYAGER 2001 Service Manual (24) Remove front sun gear assembly and #4 thrust washer (Fig. 41). (25) Remove front carrier and rear annulus assem- bly (Fig. 42).(26) Remove rear sun gear and #7 needle bearing (Fig. 43). NOTE: Ver

Page 3140 of 4284

CHRYSLER VOYAGER 2001 Service Manual (28) Remove 2/4 clutch retainer (Fig. 45). (29) Remove 2/4 clutch return spring (Fig. 46).(30) Remove 2/4 clutch pack (Fig. 47).Tag 2/4 clutch pack for reassembly identification. (31) Remove tapered s

Page 3141 of 4284

CHRYSLER VOYAGER 2001 Service Manual (32) Remove low/reverse reaction plate (Fig. 49). (33) Remove one low/reverse clutch disc (Fig. 50).(34) Remove low/reverse reaction plate snap ring (Fig. 51). (35) Remove low/reverse clutch pack (Fig

Page 3142 of 4284

CHRYSLER VOYAGER 2001 Service Manual (36) Remove transfer gear cover-to-case bolts (Fig. 53). (37) Remove transfer gear cover (Fig. 54).(38) Using Tool 6259, remove transfer shaft gear- to-shaft nut and coned washer (Fig. 55) (Fig. 56).

Page 3143 of 4284

CHRYSLER VOYAGER 2001 Service Manual (39) Using tool L-4407A, remove transfer shaft gear (Fig. 57). (40) Remove transfer gear shim (select) (Fig. 58).(41) Remove bearing cup retainer (Fig. 59). (42) Remove transfer gear bearing cone usin

Page 3144 of 4284

CHRYSLER VOYAGER 2001 Service Manual (43) Remove transfer shaft bearing cup from retainer using Tool 6062 (Fig. 61). (44) Using Tool 6051, remove transfer shaft bear- ing snap ring (Fig. 62).(45) Using tool 5049A, remove transfer shaft f
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