2001 CHRYSLER VOYAGER Service Manual

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Page 3201 of 4284

CHRYSLER VOYAGER 2001 Service Manual (6) Using Miller Special Tool L-4518, remove the differential bearing race from the extension housing. (7) Using Miller Special Tool 6062A, remove the differential bearing race from the bearing retain

Page 3202 of 4284

CHRYSLER VOYAGER 2001 Service Manual (10) Separate differential cover from case using suitable screwdrivers at position shown in (Fig. 189) (11) Lift support from case (Fig. 190).(12) Remove side gear thrust washer (Fig. 191). (13) Remov

Page 3203 of 4284

CHRYSLER VOYAGER 2001 Service Manual (14) Remove pinion shaft (Fig. 193). (15) Remove pinion gears and tabbed washers (Fig. 194).(16) Remove differential side gear (Fig. 195). (17) Remove side gear thrust washer (Fig. 196). (18) Inspect

Page 3204 of 4284

CHRYSLER VOYAGER 2001 Service Manual ASSEMBLY NOTE: The differential is serviced as an assembly. Differential service is limited to bearing cups and cones. Any other differential component failure must be remedied by differential assembl

Page 3205 of 4284

CHRYSLER VOYAGER 2001 Service Manual (5) Install side gear to case (Fig. 201). (6) Install side gear thrust washer to case (Fig. 202).(7) Install differential support into position, while aligning through-holes (Fig. 203). (8) Install di

Page 3206 of 4284

CHRYSLER VOYAGER 2001 Service Manual (9) Install ring gear-to-case bolts, with pinion shaft retainers (Fig. 205), and torque bolts to 95 N´m (70 ft. lbs.). (10) Using Miller Special Tool L-4410, and C-4171, install differential bearing

Page 3207 of 4284

CHRYSLER VOYAGER 2001 Service Manual (15) Apply a bead of Moparž Silicone Rubber Adhesive Sealant to extension housing/adapter plate and install into position. Install and torque bolts to 28 N´m (21 ft. lbs.). (16) Measure and adjust d

Page 3208 of 4284

CHRYSLER VOYAGER 2001 Service Manual (6) If turning torque is not within specifications proceed with the following steps. (a) Remove differential bearing retainer from the transaxle case. (b) Remove the bearing cup from the differential
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