2001 CHRYSLER VOYAGER Service Manual

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Page 3345 of 4284

CHRYSLER VOYAGER 2001 Service Manual (7) Install 4th gear blocker ring (Fig. 229). (8) Install 4th gear (Fig. 230). (9) Install 5th gear and press into position using installer 8481 (Fig. 231). (10) InstallNEW5th gear nut and torque to 2

Page 3346 of 4284

CHRYSLER VOYAGER 2001 Service Manual (d) Tighten both staking screws until they bot- tom on tool body (Fig. 234). (e) Loosen staking screws and thumb screws. Remove tool and visually inspect stake (Fig. 235). NOTE: The input shaft sealed

Page 3347 of 4284

CHRYSLER VOYAGER 2001 Service Manual INTERMEDIATE SHAFT DESCRIPTION The intermediate shaft assembly (Fig. 236) is part of the transaxle geartrain, meshes with and is driven by the input shaft, drives the differential via an inte- grated

Page 3348 of 4284

CHRYSLER VOYAGER 2001 Service Manual (3) Remove reverse gear blocker ring. (4) Remove reverse gear needle bearing (Fig. 238).(5) Remove 5/R synchro snap ring (Fig. 239). (6) Remove 5/R synchro (Fig. 240). Fig. 237 Bearing and Reverse Gea

Page 3349 of 4284

CHRYSLER VOYAGER 2001 Service Manual (7) Remove 5th gear blocker ring (Fig. 241). (8) Remove 5th gear (Fig. 242).(9) Remove 3/4 cluster gear snap ring (Fig. 243). (10) Install shaft assembly into fixture 8483, with split collar 8483-3 or

Page 3350 of 4284

CHRYSLER VOYAGER 2001 Service Manual (11) Using an arbor press, press intermediate shaft out of 3/4 cluster gear (Fig. 246). (12) Remove intermediate shaft from fixture and remove 3/4 cluster gear from shaft (Fig. 247). (13) Remove 2nd g

Page 3351 of 4284

CHRYSLER VOYAGER 2001 Service Manual (14) Remove 2nd gear reactor ring (Fig. 249). (15) Remove 2nd gear friction cone (Fig. 250).(16) Remove 2nd Gear outer blocker ring (Fig. 251). (17) Remove 1/2 synchro snap ring (Fig. 252). Fig. 249 2

Page 3352 of 4284

CHRYSLER VOYAGER 2001 Service Manual (18) Remove 1/2 synchro from shaft (Fig. 253). (19) Remove 1st gear blocker ring (Fig. 254).(20) Remove 1st gear friction cone (Fig. 255). (21) Remove 1st gear reactor ring (Fig. 256). Fig. 253 1/2 Sy
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