2001 CHRYSLER VOYAGER Service Manual

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Page 3601 of 4284

CHRYSLER VOYAGER 2001 Service Manual PAINT CODE
DESCRIPTION
Exterior vehicle body colors are identified on the
Body Code plate. The plate is located in the engine
compartment on the radiator closure panel cross-
member. Refer to the Intr

PAINT CODE
DESCRIPTION
Exterior vehicle body colors are identified on the
Body Code plate. The plate is located in the engine
compartment on the radiator closure panel cross-
member. Refer to the Introduction section at the
front of this manual for body code plate description.
The paint code is also identified on the Vehicle Safety
Certification Label which is located on the drivers
door shut face. The first digit of the paint code listed
on the vehicle indicates the sequence of application,
ie: P= primary coat, Q= secondary coat. The codes
listed in the color code charts are used for manufac-
turing purposes. The first digit may vary from the
Body Code Plate.
BASE COAT/CLEAR COAT
FINISH
DESCRIPTION
On most vehicles a two-part paint application (base
coat/clear coat) is used. Color paint that is applied to
primer is called base coat. The clear coat protects the
base coat from ultraviolet light and provides a dura-
ble high-gloss finish.
CAUTION:
Do not use abrasive chemicals or compounds on
painted surfaces. Damage to finish can result.
Do not use harsh alkaline based cleaning solvents
on painted surfaces. Damage to finish or color can
result.
PAINT TOUCH-UP
DESCRIPTION
When a painted metal surface has been scratched
or chipped, it should be touched-up as soon as possi-
ble to avoid corrosion. For best results, use Moparž
Scratch Filler/Primer, Touch-Up Paints and Clear Top
Coat. Refer to Introduction group of this manual for
Body Code Plate information.
WARNING:
USE A OSHA APPROVED BREATHING FILTER
WHEN SPRAYING PAINT OR SOLVENTS IN A CON-
FINED AREA. PERSONAL INJURY CAN RESULT.
OPERATION
(1) Scrape loose paint and corrosion from inside
scratch or chip.(2) Clean affected area with Moparž Tar/Road Oil
Remover, and allow to dry.
(3) Fill the inside of the scratch or chip with a coat
of filler/primer. Do not overlap primer onto good sur-
face finish. The applicator brush should be wet
enough to puddle-fill the defect without running. Do
not stroke brush applicator on body surface. Allow
the filler/primer to dry hard.
(4) Cover the filler/primer with color touch-up
paint. Do not overlap touch-up color onto the original
color coat around the scratch or chip. Butt the new
color to the original color, if possible. Do not stroke
applicator brush on body surface. Allow touch-up
paint to dry hard.
(5) On vehicles without clear coat, the touch-up
color can be lightly finesse sanded (1500 grit) and
polished with rubbing compound.
(6) On vehicles with clear coat, apply clear top coat
to touch-up paint with the same technique as
described in Step 4. Allow clear top coat to dry hard.
If desired, Step 5 can be performed on clear top coat.
WARNING:
AVOID PROLONGED SKIN CONTACT WITH PETRO-
LEUM OR ALCOHOL ± BASED CLEANING SOL-
VENTS. PERSONAL INJURY CAN RESULT.
AVOID PROLONGED SKIN CONTACT WITH PETRO-
LEUM OR ALCOHOL ± BASED CLEANING SOL-
VENTS. PERSONAL INJURY CAN RESULT.
WET SANDING/BUFFING &
POLISHING
DESCRIPTION
Minor acid etching, orange peel, or smudging in
clear coat or single-stage finishes can be reduced
with light finesse sanding, hand buffing, and polish-
ing.If the finish has been finesse sanded in the
past, it cannot be repeated. Finesse sanding
operation should be performed by a trained
automotive paint technician.
CAUTION: Do not remove clear coat finish, if
equipped. Base coat paint must retain clear coat for
durability.
RSPAINT23 - 221

Page 3602 of 4284

CHRYSLER VOYAGER 2001 Service Manual SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE
REMOVAL.............................223
INSTALLATION..........................223
QUAD CHILD SEAT
REMOVAL.............................225
INSTALLATI

SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE
REMOVAL.............................223
INSTALLATION..........................223
QUAD CHILD SEAT
REMOVAL.............................225
INSTALLATION..........................225
HEADREST
REMOVAL.............................225
INSTALLATION..........................225
HEADREST SLEEVE
REMOVAL.............................226
INSTALLATION..........................226
RECLINER HANDLE
REMOVAL.............................226
INSTALLATION..........................226
ARMREST
REMOVAL.............................226
INSTALLATION..........................226
CENTER ARMREST 3 PASSENGER BENCH
REMOVAL.............................227
INSTALLATION..........................227
FRONT SEAT
REMOVAL.............................227
INSTALLATION..........................227
FRONT SEATBACK
REMOVAL.............................227
INSTALLATION..........................228
FRONT SEATBACK ASSIST STRAP
REMOVAL.............................228
INSTALLATION..........................228
FRONT SEATBACK PANEL
REMOVAL.............................228
INSTALLATION..........................228
FRONT SEATBACK COVER
REMOVAL.............................229
INSTALLATION..........................229
FRONT/QUAD SEAT CUSHION
REMOVAL.............................229
INSTALLATION..........................229
FRONT SEAT CUSHION SIDE COVER
REMOVAL.............................230
INSTALLATION..........................230
FRONT SEAT RISER - MANUAL TRACK
REMOVAL.............................230
INSTALLATION..........................230
FRONT SEAT TRACK POWER ADJUSTER
REMOVAL.............................231
INSTALLATION..........................231FRONT SEAT TRACK MANUAL ADJUSTER
REMOVAL.............................231
INSTALLATION..........................231
FRONT SEAT TRACK - FRONT COVER
REMOVAL.............................232
INSTALLATION..........................232
FRONT SEAT TRACK - REAR COVER
REMOVAL.............................232
INSTALLATION..........................232
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER
REMOVAL.............................233
INSTALLATION..........................233
QUAD BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER
REMOVAL.............................234
INSTALLATION..........................234
QUAD BUCKET SEAT RISER
REMOVAL.............................234
INSTALLATION..........................234
BUCKET SEAT BACK - QUAD BUCKET
REMOVAL.............................234
INSTALLATION..........................235
BENCH SEATBACK PANEL
REMOVAL.............................235
INSTALLATION..........................236
SEAT CUSHION COVER - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL.............................236
INSTALLATION..........................236
BENCH SEAT RISER - 50/50 SPLIT
REMOVAL.............................237
INSTALLATION..........................237
BENCH SEAT RISER - SECOND ROW
REMOVAL.............................237
INSTALLATION..........................237
BENCH SEAT RISER - THIRD ROW
REMOVAL.............................237
INSTALLATION..........................237
SEAT BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL.............................238
INSTALLATION..........................238
BENCH SEAT BACK HINGE
REMOVAL.............................238
INSTALLATION..........................238
BENCH SEAT BACK
REMOVAL.............................239
INSTALLATION..........................240
23 - 222 SEATSRS

Page 3603 of 4284

CHRYSLER VOYAGER 2001 Service Manual BENCH SEAT BACK COVER
REMOVAL.............................240
INSTALLATION..........................240
BENCH SEAT TRACK
REMOVAL.............................240
INSTALLATION..........................2

Page 3604 of 4284

CHRYSLER VOYAGER 2001 Service Manual (5) Install push in fasteners attaching upper bol-
ster to child restraint seat module (Fig. 2).
(6) Return seat back to folded position.
(7) Install seat back cover.
(8) Verify child restraint seat o

Page 3605 of 4284

CHRYSLER VOYAGER 2001 Service Manual QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owners Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4

Page 3606 of 4284

CHRYSLER VOYAGER 2001 Service Manual HEADREST SLEEVE
REMOVAL
(1) Remove head rest.
(2) Disengage closure attaching bottom of trim
cover together.
(3) Reach under trim cover through opening at
bottom of seat back.
(4) Pinch retainer barbs

Page 3607 of 4284

CHRYSLER VOYAGER 2001 Service Manual (2) Install bolt attaching armrest to seat back.
Tighten bolt to 29N´m (21 ft. lbs.) torque.
(3) Install side cap into the side of the armrest.
CENTER ARMREST 3
PASSENGER BENCH
REMOVAL
(1) Remove scr

Page 3608 of 4284

CHRYSLER VOYAGER 2001 Service Manual (2) Remove the armrest. (Refer to 23 - BODY/
SEATS/ARMREST - REMOVAL).
(3) Remove the seatback recliner lever.
(4) Remove the lumbar adjustment lever.
(5) Remove both seat cushion side covers. (Refer

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