2001 CHRYSLER VOYAGER Service Manual

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Page 3161 of 4284

CHRYSLER VOYAGER 2001 Service Manual End Play Shim Needed Part Number End Play Shim Needed Part Number 0.33mm (0.013 in.)4.38mm (0.172 in.)4412829AB1.04mm (0.041 in.)3.66mm (0.144 in.)4412811AB 0.36mm (0.014 in.)4.34mm (0.171 in.)4412828

Page 3162 of 4284

CHRYSLER VOYAGER 2001 Service Manual (32) Install the transfer shaft gear using Tool 6261 (Fig. 122). CAUTION: Install a NEW retaining nut, as the origi- nal nut MUST NOT be reused. (33) Install the new retaining nut and washer. (34) Usi

Page 3163 of 4284

CHRYSLER VOYAGER 2001 Service Manual (38) Install low/reverse clutch pack (Fig. 126). Leave uppermost disc out until snap ring is installed. (39) Install low/reverse reaction plate flat snap ring (Fig. 127).(40) Install remaining low/rev

Page 3164 of 4284

CHRYSLER VOYAGER 2001 Service Manual (42) Install tapered snap ring (with tapered side out) as shown in (Fig. 130) (Fig. 131). (43) Set up dial indicator as shown in (Fig. 132) to measure low/reverse clutch clearance. Press down on clutc

Page 3165 of 4284

CHRYSLER VOYAGER 2001 Service Manual (45) Orient 2/4 clutch return spring to retainer as shown in (Fig. 135), and install to transaxle (Fig. 136).(46) Using tool 5058, compress 2/4 clutch return spring just enough to install snap ring (F

Page 3166 of 4284

CHRYSLER VOYAGER 2001 Service Manual (48) Set up dial indicator as shown in (Fig. 138) and measure 2/4 clutch clearance. Press down on clutch pack with finger and zero dial indicator.2/4 clutch pack clearance is 0.76-2.64 mm (0.030-0.104

Page 3167 of 4284

CHRYSLER VOYAGER 2001 Service Manual (52)DETERMINING #4 THRUST PLATE THICKNESS / INPUT SHAFT END PLAY: (a) Select the thinnest #4 thrust plate thickness and install to input clutch assembly (Fig. 142). Use petrolatum to retain. (b) Insta

Page 3168 of 4284

CHRYSLER VOYAGER 2001 Service Manual NO. 4 THRUST PLATE CHART PART NUMBER THICKNESS 4431662 0.91mm (0.036 in.) 4431663 1.14mm (0.045 in.) 4431664 1.37mm (0.054 in.) 4431665 1.60mm (0.063 in.) 3836237 1.73mm (0.068 in.) 4431666 1.80mm (0.
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