2001 CHRYSLER VOYAGER Service Manual

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Page 2977 of 4284

CHRYSLER VOYAGER 2001 Service Manual INPUT SHAFT COVER SEAL REMOVAL The power transfer unit input shaft cover seal is the larger of the two seals located on the inside of the end cover. The differential bearing cup must be removed to ser

Page 2978 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION The power transfer unit input shaft cover seal is the larger of the two seals located on the inside of the end cover. The differential bearing cup must be removed to service this seal. (1

Page 2979 of 4284

CHRYSLER VOYAGER 2001 Service Manual CAUTION: The original shim must be installed behind the bearing cup to maintain proper bearing preload. (4) Apply Moparž Gasket Maker, Loctite Gasket Eliminator No. 518 or equivalent to sealing surfa

Page 2980 of 4284

CHRYSLER VOYAGER 2001 Service Manual INPUT SHAFT END SEAL REMOVAL The input shaft end seal is located on the end of the input shaft. (1) Remove power transfer unit from the vehicle. (2) Remove end cover bolts (Fig. 38). (3) Tap on end co

Page 2981 of 4284

CHRYSLER VOYAGER 2001 Service Manual (5) Place end cover onto P.T.U. case and install bolts. Tighten bolts to 28 N´m (250 in. lbs.) in the sequence shown in (Fig. 41). Retighten first bolt after all others are tight. CAUTION: When end c

Page 2982 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION The Power Transfer Unit must be removed from the vehicle to service this seal. Refer to Power Trans- fer Unit Removal in this section for procedures.(1) Clean and inspect seal area. (2) L

Page 2983 of 4284

CHRYSLER VOYAGER 2001 Service Manual INSTALLATION The outer half shaft seal is located on the outside of the end cover. The P.T.U. does not have to be removed to replace this seal. (1) Clean and inspect seal area. (2) Install new seal wi

Page 2984 of 4284

CHRYSLER VOYAGER 2001 Service Manual REAR COVER O-RING REMOVAL (1) Raise vehicle on hoist. (2) Remove rear cover retaining bolts (Fig. 50). (3) Index rear cover to the case for later reassem- bly (Fig. 51).(4) Pull rear cover out of the
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