2001 CHRYSLER VOYAGER Service Manual

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Page 3289 of 4284

CHRYSLER VOYAGER 2001 Service Manual (3) Install intermediate shaft bearing race to case with an arbor press, driver handle C-4171, and installer 8471 (Fig. 53). Press until installer 8471 bottoms on transaxle case. NOTE: If input shaft

Page 3290 of 4284

CHRYSLER VOYAGER 2001 Service Manual (7) Remove lifting bar 8489 from geartrain. (8) Install shift 1/2-5/R rail as shown in (Fig. 56). (9) Install reverse idler shaft into position (Fig. 57). Install and torque shaft-to-case bolt to 54 N

Page 3291 of 4284

CHRYSLER VOYAGER 2001 Service Manual Fig. 56 Shift Rail Installation 1 - 1/2-5/R SHIFT RAIL Fig. 57 Install Reverse Idler Shaft 1 - REVERSE IDLER SHAFT 2 - BOLT Fig. 58 Install Reverse Idler Gear Bearing 1 - NEEDLE BEARING 2 - REVERSE ID

Page 3292 of 4284

CHRYSLER VOYAGER 2001 Service Manual Fig. 60 Install Flat Washer 1 - FLAT WASHER Fig. 61 Install Wave Washer 1 - WAVE WASHER Fig. 62 Install Input Shaft Sealed Roller Bearing 1 - INSTALLER 8482 2 - SEALED ROLLER BEARING Fig. 63 Input Sha

Page 3293 of 4284

CHRYSLER VOYAGER 2001 Service Manual (16) Install shift rail bushing to end cover using installer 8475 (Fig. 64). (17) Applya1mm(0.04 in.) bead of MopartGas- ket Maker to transaxle end cover and install to transaxle case (Fig. 65).While

Page 3294 of 4284

CHRYSLER VOYAGER 2001 Service Manual (24) Roll transaxle assembly on side. (25) Install differential chip collector magnet (Fig. 71). Retain to case with a dab of MopartGear Lube RTV.(26) Install differential assembly with bearing races

Page 3295 of 4284

CHRYSLER VOYAGER 2001 Service Manual (27) Installa1mm(0.04 in.) bead of MopartGas- ket Maker to differential cover and install to case. Torque differential cover-to-case bolts to 54 N´m (40 ft. lbs.). (28) Installa1mm(0.04 in.) bead of

Page 3296 of 4284

CHRYSLER VOYAGER 2001 Service Manual (31) Install input shaft bearing retainer (Fig. 77). Torque bolts to 12 N´m (105 in. lbs.). (32) If previously removed, install clutch release lever pivot ball(s) using slide hammer C-3752 and remove
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