Page 585 of 5621

ATC-138
HEATER & COOLING UNIT ASSEMBLY
Revision: 2006 January2006 M35/M45
Disassembly and AssemblyNJS000HG
1. Aspirator 2. Aspirator hose 3. Front heater duct (left)
4. Foot duct (left) 5. Ventilator door (left) 6. Ventilator door (right)
7. Foot duct (right) 8. Main link sub (right) 9. Ventilator door lever (right)
10. Ventilator door link (right) 11. Main link (right) 12. Mode door motor (passenger side)
13. Max. cool door link (right) 14. Air mix door motor (passenger side) 15. Intake sensor
16. Intake sensor bracket 17. Low-pressure pipe 1 18. High-pressure pipe 2
19. Expansion valve 20. Cooler pipe grommet 21. Insulator
22. Evaporator cover adapter 23. Air mix door (Slide door) 24. Clip
25. Heater & cooling unit case (left) 26. Heater pipe grommet 27. Heater core
28. Upper ventilator door motor 29. Air mix door motor (driver side) 30. Mode door motor (driver side)
31. Main link (left) 32. Main link sub (left) 33. Ventilator door lever (left)
34. Center case 35. Max. cool door lever (right) 36. Evaporator cover
RJIA4122E
Page 586 of 5621
HEATER & COOLING UNIT ASSEMBLY
ATC-139
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
37. Evaporator 38. Heater & cooling unit case (right) 39. Upper ventilator door
40. Heater pipe cover 41. Upper ventilator door rod 42. Upper ventilator door lever
43. Defroster door link 44. Ventilator door link (left) 45. Max. cool door lever (left)
46. Max. cool door (left) 47. Max. cool door (right) 48. Defroster door (right)
49. Defroster door (left) 50. Max. cool door link (left) 51. Defroster door lever
Page 587 of 5621
ATC-140
MODE DOOR MOTOR
Revision: 2006 January2006 M35/M45
MODE DOOR MOTORPFP:27731
Removal and InstallationNJS000HH
REMOVAL
Driver Side
1. Remove heater & cooling unit assembly. Refer to ATC-135, "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove mounting screws, and then remove mode door motor.
3. Disconnect mode door motor connector.
Passenger Side
1. Remove blower unit. Refer to ATC-130, "BLOWER UNIT" .
2. Remove mounting screws, and then remove mode door motor.
3. Disconnect mode door motor connector.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA4124E
RJIA4123E
Page 588 of 5621
AIR MIX DOOR MOTOR
ATC-141
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
AIR MIX DOOR MOTOR PFP:27732
Removal and InstallationNJS000HI
REMOVAL
Driver Side
1. Set the temperature (driver side) at 18C (60F), and then disconnect the battery cable from the negative
terminal.
2. Remove heater & cooling unit assembly. Refer to ATC-135, "
HEATER & COOLING UNIT ASSEMBLY" .
3. Remove mounting screws, and then remove air mix door motor.
4. Disconnect air mix door motor connector.
Passenger Side
1. Set the temperature (passenger side) at 18C (60F), and then disconnect the battery cable from the neg-
ative terminal.
2. Remove blower unit. Refer to ATC-130, "
BLOWER UNIT" .
3. Remove mounting screws, and then remove air mix door motor.
4. Disconnect air mix door motor connector.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA4126E
RJIA4125E
Page 589 of 5621
ATC-142
UPPER VENTILATOR DOOR MOTOR
Revision: 2006 January2006 M35/M45
UPPER VENTILATOR DOOR MOTORPFP:27731
Removal and InstallationNJS000HJ
REMOVAL
1. Remove heater & cooling unit assembly. Refer to ATC-135, "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove mounting screws.
3. Disconnect upper ventilator door motor connector.
4. Disconnect upper ventilator door rod, and then remove upper
ventilator door motor.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA4127E
Page 590 of 5621
HEATER CORE
ATC-143
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
HEATER COREPFP:27140
Removal and InstallationNJS000HK
REMOVAL
1. Remove heater & cooling unit assembly. Refer to ATC-135, "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove mounting screws, and then remove heater pipe cover.
3. Remove mounting screws, and then remove foot duct (left).
4. Slide heater core (shown in the figure) to leftward.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA4128E
Page 591 of 5621
ATC-144
DUCTS AND GRILLES
Revision: 2006 January2006 M35/M45
DUCTS AND GRILLESPFP:27860
Removal and InstallationNJS000HL
COMPONENT LAYOUT
Grilles, Ducts and Nozzles
1. Side defroster nozzle (right) 2. Front defroster nozzle 3. Side defroster nozzle (left)
4. Side defroster duct (left) 5. Side defroster grille (left) 6. Side ventilator grille (left)
7. Upper ventilator grille 8. Center ventilator grille 9. Side ventilator grille (right)
10. Instrument panel & pad 11. Front defroster grille (right) 12. Side defroster grille (right)
13. Side defroster duct (right) 14. Ventilator duct 15. Front defroster grille (left)
16. Upper ventilator duct
RJIA4129E
Page 592 of 5621
DUCTS AND GRILLES
ATC-145
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
Rear Ventilator Ducts and Grilles
Rear Floor Ducts and Grilles
1. Rear ventilator duct 1 (right) 2. Rear ventilator duct 1 (left)3. Rear ventilator duct 2
4. Rear ventilator duct 3 5. Rear ventilator grille
RJIA4130E
1. Rear floor duct 1 2. Rear floor duct 2 (left) 3. Rear floor duct 3 (left)
4. Rear floor grille (left) 5. Rear floor grille (right) 6. Rear floor duct 3 (right)
7. Rear floor duct 2 (right)
RJIA4131E