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ASSEMBLY
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iii. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD models) or adapter case (AWD models).
iv. Install parking actuator support from rear extension (2WD mod-
els) or adapter case (AWD models).
v. Install needle bearing (1) to rear extension (2WD models) or
adapter case (AWD models).
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
b.VK45DE models
i. Install return spring (1) to parking pawl (2).
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ii. Install parking pawl (with return spring) (1) and pawl shaft (2) to
output shaft & companion flange complement.
iii. Install parking actuator support (1) from output shaft & compan-
ion flange complement.
26. Install rear extension assembly (VQ35DE models for 2WD) or adapter case assembly (AWD models) or
output shaft & companion flange complement (VK45DE models for 2WD) according to the following pro-
cedures.
a.VQ35DE models for 2WD
i. Install seal rings to output shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
ii. Install parking gear to output shaft.
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ASSEMBLY
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iii. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
iv. Install bearing race to output shaft.
v. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-48, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
vi. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
vii. Tighten rear extension assembly bolts to the specified torque.
Refer to AT-278, "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
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b.VK45DE models for 2WD
i. Install seal rings to intermediate shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
ii. Install intermediate shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
iii. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-48, "
Recommended Chemical Prod-
ucts and Sealants" .) to output shaft & companion flange com-
plement as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and output shaft & companion
flange complement mounting surfaces.
iv. Install output shaft & companion flange complement in transmis-
sion case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the output
shaft & companion flange complement.
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ASSEMBLY
Revision: 2006 January2006 M35/M45
v. Tighten output shaft & companion flange complement bolts (1)
to the specified torque. Refer to AT-278, "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (2).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
c.AWD m o d e l s
i. Install seal rings to output shaft.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
ii. Install parking gear to output shaft.
iii. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
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iv. Install bearing race to output shaft.
v. Install gasket onto transmission case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
Do not reuse gasket.
vi. Install adapter case assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the adapter
case assembly.
vii. Tighten adapter case assembly bolts (1) to the specified torque.
[With bracket (2).] Refer to AT-278, "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
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ASSEMBLY
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27. Install needle bearing in drum support.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
28. Install direct clutch assembly in reverse brake.
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
29. Install high and low reverse clutch assembly in direct clutch.
30. Using a flat-bladed screwdriver, align the drive plate.
31. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.
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CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
32. Install needle bearing in rear carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
33. Install bearing race in rear carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
34. Install rear carrier assembly in direct clutch drum.
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