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![INFINITI M35 2006 Factory Service Manual EM-194
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FUEL INJECTOR AND FUEL TUBE
Revision: 2006 January2006 M35/M45
4. Disconnect fuel feed hose on engine side as follows: (Perform
same procedure for the side of centralized unde INFINITI M35 2006 Factory Service Manual EM-194
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FUEL INJECTOR AND FUEL TUBE
Revision: 2006 January2006 M35/M45
4. Disconnect fuel feed hose on engine side as follows: (Perform
same procedure for the side of centralized unde](/manual-img/42/57023/w960_57023-3256.png)
EM-194
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FUEL INJECTOR AND FUEL TUBE
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4. Disconnect fuel feed hose on engine side as follows: (Perform
same procedure for the side of centralized under-floor piping as
well.)
a. Remove quick connector cap from quick connector connection.
b. Disconnect quick connector from fuel feed damper as follows:
CAUTION:
Disconnect quick connector by using quick connector release [SST: J-45488], not by picking out
retainer tabs (centralized under-floor piping side).
i. With the sleeve side of quick connector release facing to quick connector, install quick connector release
onto fuel tube.
ii. Insert quick connector release into quick connector until sleeve
contacts and goes no further. Hold quick connector release on
that position.
CAUTION:
Inserting quick connector release hard will not disconnect
quick connector. Hold quick connector release where it
contacts and goes no further.
iii. Draw and pull out quick connector straight from fuel feed
damper.
CAUTION:
Pull quick connector holding “A” position as shown in
the figure.
Do not pull with lateral force applied. O-ring inside quick connector may be damaged.
Prepare container and cloth beforehand as fuel will leak out.
Avoid fire and sparks.
Keep parts away from heat source. Especially, be careful when welding is performed around
them.
Do not expose parts to battery electrolyte or other acids.
Do not bend or twist connection between quick connector and fuel feed hose during installa-
tion/removal.
PBIC3828E
SBIA0354E
KBIA0702E
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![INFINITI M35 2006 Factory Service Manual FUEL INJECTOR AND FUEL TUBE
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To keep clean the connecting portion and to avoid dam-
age and foreign materials, INFINITI M35 2006 Factory Service Manual FUEL INJECTOR AND FUEL TUBE
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To keep clean the connecting portion and to avoid dam-
age and foreign materials,](/manual-img/42/57023/w960_57023-3257.png)
FUEL INJECTOR AND FUEL TUBE
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To keep clean the connecting portion and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
5. Disconnect fuel damper and fuel hose assembly from fuel tubes (RH and LH).
CAUTION:
While hoses are disconnected, plug them to prevent fuel from draining.
Do not separate fuel damper and fuel hose.
6. Disconnect harness connector from fuel injector.
7. Loosen mounting bolts in reverse order as shown in the figure,
and remove fuel tube and fuel injector assembly.
CAUTION:
Do not tilt it, or remaining fuel in pipes may flow out from
pipes.
8. Remove spacers on intake manifold (lower).
9. Remove fuel injector from fuel tube as follows:
a. Open and remove clip.
b. Remove fuel injector from fuel tube by pulling straight.
CAUTION:
Be careful with remaining fuel that may go out from fuel
tube.
Be careful not to damage injector nozzles during
removal.
Do not bump or drop fuel injector.
Do not disassemble fuel injector.
10. Remove fuel feed damper.
INSTALLATION
1. Install fuel feed damper.
When handling new O-rings, be careful of the following caution.
PBIC2205E
A. : Right bank
B. : Left bank
: Engine front
PBIC3303E
PBIC1264E
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![INFINITI M35 2006 Factory Service Manual EM-196
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FUEL INJECTOR AND FUEL TUBE
Revision: 2006 January2006 M35/M45
CAUTION:
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring wit INFINITI M35 2006 Factory Service Manual EM-196
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FUEL INJECTOR AND FUEL TUBE
Revision: 2006 January2006 M35/M45
CAUTION:
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring wit](/manual-img/42/57023/w960_57023-3258.png)
EM-196
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CAUTION:
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert new O-ring straight into fuel tube. Do not decenter or twist it.
Insert fuel feed damper straight into fuel tube (RH).
Tighten mounting bolts evenly in turn.
After tightening mounting bolts, make sure that there is no gap between flange and fuel tube (RH).
2. Install new O-rings to fuel injector paying attention to the following caution.
CAUTION:
Upper and lower O-ring are different. Be careful not to confuse them.
Handle O-ring with bare hands. Never wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel injector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector.
Insert clip so that “protrusion A” of fuel injector matches “cut-
out A” of clip.
CAUTION:
Do not reuse clip. Replace it with a new one.
Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.
Insert it while matching it to the axial center.
Insert fuel injector so that “protrusion B” of fuel tube matches
“cutout B” of clip.
Make sure that fuel tube flange is securely fixed in flange fix-
ing groove on clip.
c. Make sure that installation is complete by checking that fuel
injector does not rotate or come off.
Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold (lower).
5. Install fuel tube and fuel injector assembly to intake manifold (lower).
CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts. Fuel tube side : Black
Nozzle side : Green
PBIC2545E
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Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Conn INFINITI M35 2006 Factory Service Manual FUEL INJECTOR AND FUEL TUBE
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Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Conn](/manual-img/42/57023/w960_57023-3259.png)
FUEL INJECTOR AND FUEL TUBE
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Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Connect fuel feed hose on engine side as follows: (Unless otherwise indicated, the installation to the
engine side and centralized under-floor piping side is exactly alike.)
a. Make sure no foreign substances are deposited in and around fuel tube and quick connector, and no dam-
age on them.
b. Thinly apply new engine oil around fuel tube from tip end to spool end.
c. Align center to insert quick connector straightly into fuel tube.
Engine side:
Insert fuel tube into quick connector until top spool is com-
pletely inside quick connector, and 2nd level spool exposes
right below quick connector.
CAUTION:
Hold “A” position as shown in the figure when inserting
fuel tube into quick connector.
Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
Insert until you hear a “click” sound and actually feel the
engagement.
To avoid misidentification of engagement with a similar sound, be sure to perform the next step.
Centralized under-floor piping side:
Visually confirm that the two retainer tabs are connected to the connector.
CAUTION:
Carefully align center to avoid inclined insertion to prevent damage to O-ring inside quick con-
nector.
Insert until you hear a “click” sound and actually feel the engagement.
To avoid misidentification of engagement with a similar sound, be sure to perform the next step.
d. Pull quick connector by hand holding position. Make sure it is completely engaged (connected) so that it
does not come out from fuel tube.
e. Install quick connector cap on quick connector connection.
CAUTION:
If cap cannot be installed smoothly, quick connector may
have not been installed correctly. Check connection again.
f. Install fuel feed hose to hose clamps.
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Check on Fuel Leakage
1. Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
A : Right bank
B : Left bank
: Engine front
1st step : 10.1 Nꞏm (1.0 kg-m, 7 ft-lb)
2nd step : 23.5 Nꞏm (2.4 kg-m, 17 ft-lb)
PBIC3303E
KBIA0272E
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EM-198
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NOTE:
Use mirrors for checking at points out of clear sight.
2. Start engine. With engine speed increased, check again for fuel leakage at connection points.
CAUTION:
Do not touch engine immediately after stopped, as engine becomes extremely hot.
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ROCKER COVERPFP:13264
ComponentsNBS004P5
Removal and InstallationNBS004P6
REMOVAL
1. Remove engine room cover INFINITI M35 2006 Factory Service Manual ROCKER COVER
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ComponentsNBS004P5
Removal and InstallationNBS004P6
REMOVAL
1. Remove engine room cover](/manual-img/42/57023/w960_57023-3261.png)
ROCKER COVER
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ROCKER COVERPFP:13264
ComponentsNBS004P5
Removal and InstallationNBS004P6
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-179, "
INTAKE MANIFOLD" .
3. Refer to the following for incidental works related to left bank.
a. Remove air duct (inlet), air cleaner case and air duct and resonator assembly. Refer to EM-177, "
AIR
CLEANER AND AIR DUCT" .
b. Move harness on upper rocker cover and its peripheral aside.
c. Remove harness bracket from camshaft bracket (No. 6). Refer to EM-215, "
CAMSHAFT" .
d. Remove ignition coil. Refer to EM-190, "
IGNITION COIL" .
e. Remove PCV hose from PCV valve.
4. Refer to the following for incidental works related to right bank.
a. Move harness on upper rocker cover and its peripheral aside.
b. Remove ignition coil. Refer to EM-190, "
IGNITION COIL" .
c. Remove PCV hose from PCV valve.
5. Remove PCV valves and O-rings from rocker covers (right and left bank), if necessary.
6. Remove oil filler cap and oil catcher from rocker cover (right bank), if necessary.
7. Remove rocker cover (right bank) as follows:
a. Remove battery cover. Refer to EM-173, "
ENGINE ROOM COVER" .
1. Rocker cover (left bank) 2. PCV valve 3. O-ring
4. Rocker cover gasket (left bank) 5. Rocker cover (right bank) 6. PCV valve
7. O-ring 8. Oil filler cap 9. Oil catcher
10. Rocker cover gasket (right bank)
PBIC2353E
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![INFINITI M35 2006 Factory Service Manual EM-200
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ROCKER COVER
Revision: 2006 January2006 M35/M45
b. Remove battery and battery tray. Refer to SC-4, "BATTERY" .
c. Remove grommet (2) from cowl top panel hole (RH).
d. Loosen mo INFINITI M35 2006 Factory Service Manual EM-200
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ROCKER COVER
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b. Remove battery and battery tray. Refer to SC-4, "BATTERY" .
c. Remove grommet (2) from cowl top panel hole (RH).
d. Loosen mo](/manual-img/42/57023/w960_57023-3262.png)
EM-200
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ROCKER COVER
Revision: 2006 January2006 M35/M45
b. Remove battery and battery tray. Refer to SC-4, "BATTERY" .
c. Remove grommet (2) from cowl top panel hole (RH).
d. Loosen mounting bolts in reverse order as that shown in the fig-
ure.
CAUTION:
Do not hold oil filler neck (right bank) so as not to damage
it.
NOTE:
Loosen No. 10 bolt of right bank from cowl top panel hole using
tool.
8. Remove rocker cover (left bank) as follows:
a. Remove brake master cylinder cover. Refer to EM-173, "
ENGINE ROOM COVER" .
b. Remove two grommets (1) from cowl top panel hole (LH).
c. Loosen mounting bolts in reverse order as that shown in the fig-
ure.
NOTE:
Loosen No. 10 and 12 bolts of the left bank from cowl top panel
hole using tool.
Refer to the following procedure for removal of mounting bolts No. 10 and 12. (For ICC models)
CAUTION:
Do not bend or damage brake piping by tools.
1 : Relay box
: Engine front
PBIC3368E
PBIC0027E
2 : Brake master cylinder
: Engine front
PBIC3452E
PBIC0027E
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![INFINITI M35 2006 Factory Service Manual ROCKER COVER
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–No. 10 bolt. See the figure and remove them using a 300 mm
expansion bar.
–No. 12 bolt. See the figure an INFINITI M35 2006 Factory Service Manual ROCKER COVER
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–No. 10 bolt. See the figure and remove them using a 300 mm
expansion bar.
–No. 12 bolt. See the figure an](/manual-img/42/57023/w960_57023-3263.png)
ROCKER COVER
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–No. 10 bolt. See the figure and remove them using a 300 mm
expansion bar.
–No. 12 bolt. See the figure and remove them using a 300 mm
expansion bar.
NOTE:
Slide the brake piping frontward to obtain working space.
9. Remove rocker cover gaskets from rocker covers.
10. Use scraper to remove all traces of liquid gasket from cylinder head and camshaft bracket (No. 1 and 6).
CAUTION:
Do not scratch or damage the mating surface when cleaning off oil liquid gasket.
INSTALLATION
1. Apply liquid gasket with tube presser [SST: WS39930000 ( —
)] to joint among rocker cover, cylinder head and camshaft
bracket (No. 1 and 6) as follows:
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
NOTE:
The figure shows an example of left bank side [zoomed in
shows camshaft bracket (No. 1)]. Apply only to camshaft bracket
(No. 1) for right bank side.
a. Refer to the figure “a” to apply liquid gasket to joint part of cam-
shaft bracket (both No. 1 and 6) and cylinder head.
b. Refer to the figure “b” to apply liquid gasket to the figure “a”
squarely.
2. Install new rocker cover gaskets to rocker covers.
3. Install rocker cover.
Check if rocker cover gasket is not dropped from installation groove of rocker cover.
A : Cowl top panel hole
: Engine front
PBIC3367E
A : Cowl top panel hole
: Engine front
PBIC3366E
PBIC2444E