ACS-2Revision: 2006 January2006 M35/M45 PLY CIR 2 ............................................................... 41
DTC 3 VHCL SPEED SE CIRC .............................. 42
DTC 4 ABS/TCS/VDC CIRC .................................. 42
DTC 5 BRAKE SW/STOP L SW ............................. 43
DTC 6 OPERATION SW CIRC ............................... 47
DTC 12 LASER BEAM OFFCNTR ......................... 48
DTC 13 STOP LAMP RLY FIX ............................... 49
DTC 14 ECM CIRCUIT ........................................... 55
DTC 15 GEAR POSITION ...................................... 56
DTC 16 RADAR STAIN .......................................... 57
DTC 18 LASER AIMING INCMP ............................ 57
DTC 21 UNIT HIGH TEMP ..................................... 57
DTC 24 NP RANGE ............................................... 58
DTC 25 SHIFT RANGE IND ................................... 58
DTC 26 ECD MODE MALF .................................... 59
DTC 27 ECD PWR SUPLY CIR .............................. 59
DTC 100 CAN COMM CIRCUIT ............................. 60
DTC 110 CONTROL UNIT (CAN) ........................... 60
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 61
Symptom Chart ....................................................... 61
Symptom 1: MAIN Switch Does Not Turn ON*
1 ,
MAIN Switch Does Not Turn OFF*
2 ........................ 62Symptom 2: ICC System Cannot Be Set (MAIN
Switch Turns ON/OFF) ............................................ 63
Symptom 3: ICC System Cannot Be Operated by
CANCEL Switch, RESUME/ACCELERATE Switch
or DISTANCE Switch .............................................. 64
Symptom 4: ICC System Is Not Cancelled When
the A/T Selector Lever Is In Other Than “D” and “M” ... 64
Symptom 5: Chime Does Not Sound ...................... 65
Symptom 6: Driving Force Is Hunting ..................... 66
Symptom 7: ICC System Frequently Cannot Detect
the Vehicle Ahead/ Detection Zone Is Short ........... 66
Symptom 8: The System Does Not Detect the Vehi-
cle Ahead at All ....................................................... 67
ELECTRICAL COMPONENT INSPECTION ............. 68
ICC Steering Switch ................................................ 68
ICC Brake Hold Relay ............................................. 68
ICC Brake Switch and Stop Lamp Switch ............... 68
REMOVAL AND INSTALLATION .............................. 69
ICC Sensor Integrated Unit ..................................... 69
REMOVAL ............................................................ 69
INSTALLATION .................................................... 69
ICC Steering Switch ................................................ 69
DESCRIPTION
ACS-7
[ICC]
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Revision: 2006 January2006 M35/M45
Components DescriptionNKS004CH
CAN CommunicationNKS004CI
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-34, "CAN Communication Unit" .
ComponentVehicle-to-
vehicle
distance
control modeConventional
(fixed speed)
cruise
control modeBrake assist
(with pre-
view func-
tion)Description
ICC sensor integrated unit
Controls vehicle distance by operating electric throttle
control actuator based on that sensor signals and
CAN communication data.
Controls vehicle distance by transmitting deceleration
degree commandment value signal to ABS actuator
and electric unit (control unit) when deceleration with
brake is needed.
Irradiates laser beam, and receives reflected laser
beam to measure distance from preceding vehicle.
ECM
Transmits accelerator pedal position signal, ICC brake
switch signal, stop lamp switch signal and ICC steering
switch signal to ICC sensor integrated unit through CAN
communication.
ABS actuator and electric
unit (control unit)
Transmits vehicle speed signal (wheel speed) and
stop lamp switch signal to ICC sensor integrated unit
through CAN communication.
Receives Deceleration degree commandment value
signal from ICC sensor integrated unit, and controls
brake fluid pressure with the ABS motor.
BCM
Transmits front wiper request signal to ICC sensor inte-
grated unit through CAN communication.
TCM
Transmits gear position signal and output shaft revolu-
tion signal to ICC sensor integrated unit through CAN
communication.
Unified meter and A/C amp.
Receives meter display signal, ICC warning lamp signal
and buzzer output signal from ICC sensor integrated
unit through CAN communication.
ICC brake switch
Transmits operating signal to ECM when depressing
brake pedal. ICC sensor integrated unit cancels cruise
system at driver's brake operation.
Stop lamp switch
Transmits operating signal to ECM and ABS actuator
and electric unit (control unit) when depressing brake
pedal. ICC sensor integrated unit cancels cruise system
at driver's brake operation.
ACS-30
[ICC]
TROUBLE DIAGNOSIS - GENERAL DESCRIPTION
Revision: 2006 January2006 M35/M45
Display Item List
Laser Beam Adjust
For details, refer to ACS-13, "LASER BEAM AIMING ADJUSTMENT" .
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-39, "Diagnostic Trouble Code (DTC) Chart" .
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch any of “MAIN SIGNALS” and “SELECTION FROM
MENU” on selection screen.
3. Touch “START”.
4. Display the data monitor.
5. Touch “COPY” to print data if necessary.
Monitored Item
: Applicable Cause of cancellation Description
OPERATING WIPER Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ABS function was operated.
OPERATING TCS TCS function was operated.
OPERATING VDC VDC function was operated.
OPE SW VOLT CIRC Outside the standard control switch input voltage was detected.
ECM CIRCUIT ECM did not permit ICC operation.
LASER SUN BEAM Intense light such as sunlight entered ICC sensor integrated unit light sensing part.
LASER TEMP Temperature around ICC sensor integrated unit became low.
OP SW DOUBLE TOUCH ICC steering switches were pressed at the same time.
WHL SPD ELEC NOISE Wheel speed sensor signal caught electromagnetic noise.
VDC/TCS OFF SW VDC OFF switch was pressed.
WHEEL SPD UNMATCH Wheel speed became different from A/T vehicle speed.
TIRE SLIP Wheel slipped.
IGN LOW VOLT Power supply voltage became low.
SNOW MODE SW Snow mode switch was pressed.
VHCL SPD DOWN Vehicle speed becomes 20 MPH (32 km/h for CANADA models) and under.
VHCL SPD UNMATCH Vehicle speed becomes unusual.
NO RECORD —
PKIB8365E
Monitored Item [unit]MAIN
SIGNALSSELEC-
TION FROM
MENUDescription
VHCL SPEED SE
[km/h] or [mph]
Indicates vehicle speed calculated from ICC sensor integrated unit through
CAN communication [ABS actuator and electric unit (control unit) transmits
vehicle speed signal (wheel speed) through CAN communication].
SET VHCL SPD
[km/h] or [mph]
Indicates set vehicle speed memorized in ICC sensor integrated unit.
THRTL OPENING
[%]
Indicates throttle position read from ICC sensor integrated unit through CAN
communication (ECM transmits accelerator pedal position signal through
CAN communication).
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-39
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TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:25962
Diagnostic Trouble Code (DTC) ChartNKS004CZ
: Applicable
DTC
No.CONSULT-II
screen termsICC
system
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-
vehicle
distance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with
preview
function)
0CONTROL UNIT
[C1A00]
ICC sensor integrated unit internal
malfunction.ACS-41
1POWER SUPPLY CIR
[C1A01]
ICC sensor integrated unit power
supply voltage is excessively low
(less than 8V).ACS-41
2POWER SUPPLY CIR 2
[C1A02]
ICC sensor integrated unit power
supply voltage is excessively high
(more than 19V).ACS-41
3VHCL SPEED SE CIRC
[C1A03]
Wheel sensor malfunction.
ABS actuator and electric unit
(control unit) malfunction.
A/T vehicle speed sensor mal-
function.
TCM malfunction.
ICC sensor integrated unit mal-
function.ACS-42
4ABS/TCS/VDC CIRC
[C1A04]VDC/TCS/ABS system malfunc-
tion.ACS-42
5BRAKE SW/STOP L SW
[C1A05]
Stop lamp switch harness is open
or shorted.
Stop lamp switch is stuck to OFF.
ICC brake switch or stop lamp
switch is stuck to ON.
ECM malfunction.
ABS actuator and electric unit
(control unit) malfunction.ACS-43
6OPERATION SW CIRC
[C1A06]
ICC steering switch harness or
spiral cable is open or shorted.
ICC steering switch malfunction.ACS-47
12LASER BEAM OFFCNTR
[C1A12]Laser beam of ICC sensor inte-
grated unit is off the aiming point.ACS-48
13STOP LAMP RLY FIX
[C1A13]
Normally open terminal of ICC
brake hold relay is stuck.
Improper installation of ICC brake
switch or stop lamp switch.
ICC brake switch malfunction.
ECM malfunction.
ABS actuator and electric unit
(control unit) malfunction.ACS-49
ACS-40
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 January2006 M35/M45
14ECM CIRCUIT
[C1A14]
ECM malfunction.
Accelerator pedal position sensor
malfunction.
ICC sensor integrated unit mal-
function.ACS-55
15GEAR POSITION
[C1A15]
TCM malfunction.
A/T turbine revolution sensor mal-
function.
A/T vehicle speed sensor mal-
function.ACS-56
16RADAR STAIN
[C1A16]ICC sensor integrated unit body
window has contamination.ACS-57
18LASER AIMING INCMP
[C1A18]Laser beam aiming of ICC sensor
integrated unit is not adjusted.ACS-57
21UNIT HIGH TEMP
[C1A21]Temperature around ICC sensor
integrated unit is excessively high.ACS-57
24NP RANGE
[C1A24]
Park/neutral position switch mal-
function.
TCM malfunction.ACS-58
25 SHIFT RANGE IND
[C1A25]TCM malfunction.ACS-58
26ECD MODE MALF
[C1A26]
ABS actuator and electric unit
(control unit) malfunction.
ICC sensor integrated unit mal-
function.ACS-59
27ECD PWR SUPLY CIR
[C1A27]
ABS actuator and electric unit
(control unit) power supply voltage
is excessively low.
ABS actuator and electric unit
(control unit) malfunction.ACS-59
55NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.No malfunction item has been
detected. —
100CAN COMM CIRCUIT
[U1000]
ICC sensor integrated unit detects
CAN communication malfunction.ACS-60
11 0CONTROL UNIT (CAN)
[U1010]
ICC sensor integrated unit detects
malfunction by CAN initial diagno-
sis.ACS-60
DTC
No.CONSULT-II
screen termsICC
system
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-
vehicle
d i s t a n c e
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with
preview
function)
ACS-42
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 January2006 M35/M45
3. CHECK GROUND CIRCUIT FOR ICC SENSOR INTEGRATED UNIT
1. Turn ignition switch OFF.
2. Check continuity between ICC sensor integrated unit harness
connector and ground.
OK or NG
OK >> 1. Replace ICC sensor integrated unit, and adjust laser
beam aiming.
2. Erase DTC and perform ICC system running test.
Then perform self-diagnosis of ICC system again.
NG >> 1. Repair or replace ICC sensor integrated unit ground harness.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
DTC 3 VHCL SPEED SE CIRCNKS004D2
1. PERFORM ICC SENSOR INTEGRATED UNIT SELF-DIAGNOSIS
1. Perform self-diagnosis.
2. Check if “ABS/TCS/VDC CIRC [C1A04]” (DTC 4) or “CAN COMM CIRCUIT [U1000]” (DTC 100) other
than “VHCL SPEED SE CIRC [C1A03]” (DTC 3) is indicated in self-diagnosis item in the display.
Is any indicated?
YES >> 1. Repair or replace applicable item. Refer to ACS-39, "Diagnostic Trouble Code (DTC) Chart" .
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 2.
2. CHECK A/T VEHICLE SPEED SENSOR
With CONSULT-II
With “ICC” “DATA MONITOR”, check if “VHCL SPD AT” operates normally.
OK or NG
OK >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NG >> 1. Perform “A/T” self-diagnosis. Refer to AT- 9 0 , "
CONSULT-II Function (A/T)" .
2. After repairing or replacing applicable item, erase DTC and perform ICC system running test.
Then perform self-diagnosis of ICC system again.
DTC 4 ABS/TCS/VDC CIRCNKS004D3
1. PERFORM ICC SENSOR INTEGRATED UNIT SELF-DIAGNOSIS
1. Perform self-diagnosis.
2. Check if “CAN COMM CIRCUIT [U1000]” (DTC100) other than “ABS/TCS/VDC CIRC [C1A04]” (DTC 4) is
indicated in self-diagnosis item in the display.
Is it indicated?
YES >> 1. CAN communication inspection. Refer to ACS-60, "DTC 100 CAN COMM CIRCUIT" .
2. After repairing or replacing applicable item, erase DTC and perform ICC system running test.
Then perform self-diagnosis of ICC system again.
NO >> GO TO 2.
ICC sensor integrated
unit connectorTerminal
GroundContinuity
E61 4 Yes
PKIB8376E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
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2. PERFORM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
With CONSULT-II
1. Perform “ABS” self-diagnosis. Refer to BRC-22, "
CONSULT-II Functions (ABS)" .
2. Check if malfunction is indicated.
Is malfunction indicated?
YES >> 1. Repair or replace applicable item.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
DTC 5 BRAKE SW/STOP L SWNKS004D4
1. PERFORM ICC SENSOR INTEGRATED UNIT SELF-DIAGNOSIS
1. Perform self-diagnosis.
2. Check if “CAN COMM CIRCUIT [U1000]” (DTC 100) other than “BRAKE SW/STOP L SW [C1A05]” (DTC
5) is indicated in self-diagnosis item in the display.
Is it indicated?
YES >> 1. CAN communication inspection. Refer to ACS-60, "DTC 100 CAN COMM CIRCUIT" .
2. After repairing or replacing applicable item, erase DTC and perform ICC system running test.
Then perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2. CHECK ICC BRAKE SWITCH WITH ICC DATA MONITOR
With CONSULT-II
With “ICC” “DATA MONITOR”, check if “BRAKE SW” operates normally.
OK or NG
OK >> GO TO 3.
NG >> GO TO 6.
3. CHECK STOP LAMP SWITCH WITH ABS DATA MONITOR
With CONSULT-II
With “ABS” “DATA MONITOR”, check if “STOP LAMP SW” operates normally.
OK or NG
OK >> GO TO 4.
NG >> GO TO 11.
4. PERFORM ECM SELF-DIAGNOSIS
With CONSULT-II
1. Perform “ENGINE” self-diagnosis. Refer to EC-133, "
CONSULT-II Function (ENGINE)" (for VQ35DE) or
EC-846, "
CONSULT-II Function (ENGINE)" (for VK45DE).
2. Check if malfunction is indicated.
Is malfunction indicated?
YES >> 1. Repair or replace applicable item.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 5.
ACS-44
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 January2006 M35/M45
5. PERFORM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
With CONSULT-II
1. Perform “ABS” self-diagnosis. Refer to BRC-22, "
CONSULT-II Functions (ABS)" .
2. Check if malfunction is indicated.
Is malfunction indicated?
YES >> 1. Repair or replace applicable item.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
6. CHECK ICC BRAKE SWITCH INSTALLATION AND ADJUSTMENT
Check ICC brake switch for proper installation, and adjust the switch if necessary. Refer to BR-6, "
BRAKE
PEDAL" .
OK or NG
OK >> GO TO 7.
NG >> 1. Adjust ICC brake switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
7. CHECK ICC BRAKE SWITCH
Check ICC brake switch. Refer to ACS-68, "
ICC Brake Switch and Stop Lamp Switch" .
OK or NG
OK >> GO TO 8.
NG >> 1. Replace ICC brake switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
8. CHECK ICC BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ICC brake switch connector.
3. Turn ignition switch ON.
4. Check voltage between ICC brake switch harness connector
and ground.
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace harness or fuse.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
Te r m i n a l s
Voltage
(Approx.) (+)
(–)
ICC brake switch
connectorTerminal
E111 1 Ground Battery voltage
PKIB9335E