LASER BEAM AIMING ADJUSTMENT
ACS-13
[ICC]
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Revision: 2006 January2006 M35/M45
LASER BEAM AIMING ADJUSTMENTPFP:00026
OutlineNKS004CM
Adjust the laser beam aiming every time the ICC sensor integrated unit is removed or installed.
CAUTION:
Adjust laser beam aiming at a horizontal place as far as 12 m (39 ft) forward the vehicle can be
seen.
Adjust laser beam aiming 5 seconds after starting engine.
Never view ICC sensor integrated unit body window directly during laser beam aiming adjustment.
Follow the CONSULT-II when adjusting the laser beam aiming (laser beam aiming adjustment can-
not be operated without CONSULT-II).
Never ride on vehicle during laser beam aiming adjustment.
Idle and turn headlamps OFF during laser beam aiming adjustment.
PreparationNKS004CN
Adjust the tire pressure to the specified value.
See that there is no load in the vehicle.
Coolant, engine oil filled up to correct level and full fuel tank.
Shift the gear into “P” position and release the parking brake.
Clean the ICC sensor integrated unit with a soft cloth.
Remove the front bumper grille. Refer to EI-13, "Removal and
Installation of Front Bumper Grille" .
Outline of Adjustment ProcedureNKS004CO
1. Set up the ICC target board [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSULT-II. (Turn manually the screw for up-down position
adjustment. ICC sensor integrated unit automatically adjust the right-left position.)
Setting the ICC Target BoardNKS004CP
Accurate ICC target board setting is required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale at 28 mm (1.10 in) below the center.
PKIB8350E
PKIB8351E
AT-4Revision: 2006 January2006 M35/M45 A/T Does Not Shift: 4th Gear
3rd Gear ............215
A/T Does Not Shift: 3rd Gear
2nd Gear ...........217
A/T Does Not Shift: 2nd Gear
1st Gear ............218
Vehicle Does Not Decelerate by Engine Brake ....220
SHIFT CONTROL SYSTEM ....................................222
Control Device Removal and Installation ..............222
Control Rod Removal and Installation ..................226
Adjustment of A/T Position ...................................227
Checking of A/T Position ......................................228
A/T SHIFT LOCK SYSTEM .....................................229
Description ............................................................229
Shift Lock System Electrical Parts Location .........229
Wiring Diagram — AT — SHIFT ...........................230
Diagnostic Procedure ...........................................232
ON-VEHICLE SERVICE ..........................................236
C o n t r o l V a l v e W i t h T C M a n d A / T F l u i d Te m p e r a t u r e
Sensor 2 ...............................................................236
Parking Components (2WD Models Only) ............248
Rear Oil Seal (VQ35DE Models Only) ..................260
Revolution Sensor Components (2WD Models
Only) .....................................................................261
AIR BREATHER HOSE ...........................................269
Removal and Installation ......................................269
TRANSMISSION ASSEMBLY ................................271
Removal and Installation (2WD Models) ..............271
Removal and Installation (AWD Models) ..............275
OVERHAUL .............................................................278
Components .........................................................278Oil Channel ...........................................................292
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................295
DISASSEMBLY .......................................................298
Disassembly ..........................................................298
REPAIR FOR COMPONENT PARTS ......................318
Oil Pump ...............................................................318
Front Sun Gear, 3rd One-Way Clutch ...................321
Front Carrier, Input Clutch, Rear Internal Gear .....323
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ..............................................329
High and Low Reverse Clutch ..............................335
Direct Clutch .........................................................337
ASSEMBLY .............................................................340
Assembly (1) .........................................................340
Adjustment ............................................................356
Assembly (2) .........................................................358
SERVICE DATA AND SPECIFICATIONS (SDS) ....365
General Specifications ......................................... .365
Vehicle Speed at Which Gear Shifting Occurs ......365
Vehicle Speed at Which Lock-Up Occurs/Releases .366
Stall Speed ............................................................366
Line Pressure ........................................................366
A/T Fluid Temperature Sensor ..............................366
Turbine Revolution Sensor ....................................367
Vehicle Speed Sensor A/T (Revolution Sensor) ...367
Reverse Brake ......................................................367
Total End Play .......................................................367
AT-38
A/T CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
Engine Brake ControlNCS001JV
The forward one-way clutch transmits the drive force from the engine to the rear wheels. But the reverse
drive from the rear wheels is not transmitted to the engine because the one-way clutch is idling.
Therefore, the low coast brake solenoid is operated to prevent the forward one-way clutch from idling and
the engine brake is operated in the same manner as conventionally.
The operation of the low coast brake solenoid switches the low coast brake switching valve and controls
the coupling and releasing of the low coast brake.
The low coast brake reducing valve controls the low coast brake coupling force.
Control ValveNCS001JW
FUNCTION OF CONTROL VALVE
SCIA1520E
Name Function
Torque converter regulator valveIn order to prevent the pressure supplied to the torque converter from being excessive,
the line pressure is adjusted to the optimum pressure (torque converter operating pres-
sure).
Pressure regulator valve
Pressure regulator plug
Pressure regulator sleeveAdjusts the oil discharged from the oil pump to the optimum pressure (line pressure) for
the driving state.
Front brake control valveWhen the front brake is coupled, adjusts the line pressure to the optimum pressure
(front brake pressure) and supplies it to the front brake. (In 1st, 2nd, 3rd, and 5th gears,
adjusts the clutch pressure.)
Accumulator control valveAdjusts the pressure (accumulator control pressure) acting on the accumulator piston
and low coast reducing valve to the pressure appropriate to the driving state.
Pilot valve AAdjusts the line pressure and produces the constant pressure (pilot pressure) required
for line pressure control, shift change control, and lock-up control.
Pilot valve BAdjusts the line pressure and produces the constant pressure (pilot pressure) required
for shift change control.
Low coast brake switching valve During engine braking, supplies the line pressure to the low coast brake reducing valve.
Low coast brake reducing valveWhen the low coast brake is coupled, adjusts the line pressure to the optimum pressure
(low coast brake pressure) and supplies it to the low coast brake.
N-R accumulator Produces the stabilizing pressure for when N-R is selected.
Direct clutch piston switching valve Operates in 4th gear and switches the direct clutch coupling capacity.
High and low reverse clutch control valveWhen the high and low reverse clutch is coupled, adjusts the line pressure to the opti-
mum pressure (high and low reverse clutch pressure) and supplies it to the high and low
reverse clutch. (In 1st, 3rd, 4th and 5th gears, adjusts the clutch pressure.)
A/T CONTROL SYSTEM
AT-39
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Revision: 2006 January2006 M35/M45
FUNCTION OF PRESSURE SWITCH
Input clutch control valveWhen the input clutch is coupled, adjusts the line pressure to the optimum pressure
(input clutch pressure) and supplies it to the input clutch. (In 4th and 5th gears, adjusts
the clutch pressure.)
Direct clutch control valveWhen the direct clutch is coupled, adjusts the line pressure to the optimum pressure
(direct clutch pressure) and supplies it to the direct clutch. (In 2nd, 3rd, and 4th gears,
adjusts the clutch pressure.)
TCC control valve
TCC control plug
TCC control sleeveSwitches the lock-up to operating or released. Also, by performing the lock-up operation
transiently, lock-up smoothly.
Torque converter lubrication valveOperates during lock-up to switch the torque converter, cooling, and lubrication system
oil passage.
Cool bypass valve Allows excess oil to bypass cooler circuit without being fed into it.
Line pressure relief valve Discharges excess oil from line pressure circuit.
N-D accumulator Produces the stabilizing pressure for when N-D is selected.
Manual valveSends line pressure to each circuit according to the select position. Th e circuits to which
the line pressure is not sent drain. Name Function
Name Function
ATF pressure switch 1 (FR/B)Detects any malfunction in the front brake hydraulic pressure. When it detects any mal-
function, it puts the system into fail-safe mode.
ATF pressure switch 2 (LC/B)Detects any malfunction in the low coast brake hydraulic pressure. When it detects any
malfunction, it puts the system into fail-safe mode.
ATF pressure switch 3 (I/C)Detects any malfunction in the input clutch hydraulic pressure. When it detects any mal-
function, it puts the system into fail-safe mode.
ATF pressure switch 5 (D/C)Detects any malfunction in the direct clutch hydraulic pressure. When it detects any mal-
function, it puts the system into fail-safe mode.
ATF pressure switch 6 (HLR/C)Detects any malfunction in the high and low reverse clutch hydraulic pressure. When it
detects any malfunction, it puts the system into fail-safe mode.
AT-56
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
Line Pressure
Judgement of Line Pressure Test
Engine speedLine pressure [kPa (kg/cm
2 , psi)]
“R” position “D”, “M” positions
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Judgement Possible cause
Idle speedLow for all positions
(“P”, “R”, “N”, “D”, “M”)Possible causes include malfunctions in the pressure supply system and low oil pump out-
put.
For example
Oil pump wear
Pressure regulator valve or plug sticking or spring fatigue
Oil strainer oil pump pressure regulator valve passage oil leak
Engine idle speed too low
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position
after the pressure is distributed by the manual valve.
HighPossible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example
Accelerator pedal position signal malfunction
A/T fluid temperature sensor malfunction
Line pressure solenoid malfunction (sticking in OFF state, filter clog, cut line)
Pressure regulator valve or plug sticking
Stall speedOil pressure does not
rise higher than the oil
pressure for idle.Possible causes include a sensor malfunction or malfunction in the pressure adjustment
function.
For example
Accelerator pedal position signal malfunction
TCM breakdown
Line pressure solenoid malfunction (shorting, sticking in ON state)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
The pressure rises, but
does not enter the stan-
dard position.Possible causes include malfunctions in the pressure supply system and malfunction in the
pressure adjustment function.
For example
Accelerator pedal position signal malfunction
Line pressure solenoid malfunction (sticking, filter clog)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
Only low for a specific
positionPossible causes include an oil pressure leak in a passage or device related to the position
after the pressure is distributed by the manual valve.
AT-72
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
22
Slips/Will
Not
EngageWhen “D” or “M” posi-
tion, remains in 5th
gear.ON vehicle1. A/T fluid level and stateAT- 5 3
2. Vehicle speed sensorꞏA/T and vehicle speed sensorꞏMTRAT- 11 9,
AT- 1 4 0
3. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 2
,
AT- 1 5 1
4. Line pressure testAT- 5 5
5. CAN communication lineAT- 1 0 5
6. Control valve with TCMAT- 2 3 6
OFF vehicle7. Front brake (brake band)AT- 2 9 88. Input clutchAT- 3 2 3
9. Gear systemAT- 2 7 8
10. High and low reverse clutchAT- 3 3 5
23Vehicle cannot be
started from D
1 .
Refer to AT-199,
"Vehicle Cannot Be
Started from D1" .ON vehicle1. A/T fluid level and stateAT- 5 3
2. Accelerator pedal position sensorAT- 1 3 2
3. Line pressure testAT- 5 5
4. CAN communication lineAT- 1 0 5
5. Control valve with TCMAT- 2 3 6
OFF vehicle6. Torque converterAT- 2 9 8
7. Oil pump assemblyAT- 3 1 8
8. 3rd one-way clutchAT- 3 2 1
9. 1st one-way clutch AT- 3 2 9
10. Gear systemAT- 2 7 8
11. Reverse brakeAT- 2 9 8
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT-17, "
Cross-Sectional View (VQ35DE Models for 2WD)" ,
AT-18, "
Cross-Sectional View (VK45DE Models for 2WD)" o r
AT-19, "
Cross-Sectional View (AWD Models)" .)AT- 2 9 8
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-17,
"Cross-Sectional View (VQ35DE Models for 2WD)" , AT-18,
"Cross-Sectional View (VK45DE Models for 2WD)" o r AT-19,
"Cross-Sectional View (AWD Models)" .)AT- 2 9 8
24Does not lock-up.
Refer to AT-209, "A/T
Does Not Lock-Up" .ON vehicle1. A/T fluid level and stateAT- 5 3
2. Line pressure testAT- 5 5
3. Engine speed signalAT- 1 2 4
4. Turbine revolution sensorAT- 11 7
5. Torque converter clutch solenoid valveAT- 1 2 6
6. CAN communication lineAT- 1 0 5
7. Control valve with TCMAT- 2 3 6
OFF vehicle8. Torque converterAT- 2 9 89. Oil pump assemblyAT- 3 1 8
No. Item Symptom Condition Diagnostic ItemReference
page
AT-74
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
28
Slips/Will
Not
EngageNo shock at all or the
clutch slips when
vehicle changes
speed D
2 D3 or
M
2 M3 .ON vehicle1. A/T fluid level and stateAT- 5 3
2. Vehicle speed sensorꞏA/T and vehicle speed sensorꞏMTRAT- 11 9,
AT- 1 4 0
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valveAT- 1 7 8,
AT- 1 5 9
4. CAN communication lineAT- 1 0 5
5. Line pressure testAT- 5 5
6. Control valve with TCMAT- 2 3 6
OFF vehicle7. Torque converterAT- 2 9 8
8. Oil pump assemblyAT- 3 1 8
9. 3rd one-way clutchAT- 3 2 1
10. Gear systemAT- 2 7 8
11. High and low reverse clutchAT- 3 3 5
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT-17, "
Cross-Sectional View (VQ35DE Models for 2WD)" ,
AT-18, "
Cross-Sectional View (VK45DE Models for 2WD)" o r
AT-19, "
Cross-Sectional View (AWD Models)" .)AT- 2 9 8
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-17,
"Cross-Sectional View (VQ35DE Models for 2WD)" , AT-18,
"Cross-Sectional View (VK45DE Models for 2WD)" o r AT-19,
"Cross-Sectional View (AWD Models)" .)AT- 2 9 8
29No shock at all or the
clutch slips when
vehicle changes
speed D
3 D4 or
M
3 M4 .ON vehicle1. A/T fluid level and stateAT- 5 3
2. Vehicle speed sensorꞏA/T and vehicle speed sensorꞏMTRAT- 11 9,
AT- 1 4 0
3. ATF pressure switch 3 and input clutch solenoid valveAT- 1 7 4,
AT- 1 4 7
4. ATF pressure switch 1 and front brake solenoid valveAT- 1 7 2
,
AT- 1 5 1
5. CAN communication lineAT- 1 0 5
6. Line pressure testAT- 5 5
7. Control valve with TCMAT- 2 3 6
OFF vehicle8. Torque converterAT- 2 9 8
9. Oil pump assemblyAT- 3 1 8
10. Input clutchAT- 3 2 3
11. Gear systemAT- 2 7 8
12. High and low reverse clutchAT- 3 3 5
13. Direct clutchAT- 3 3 7
No. Item Symptom Condition Diagnostic ItemReference
page
TROUBLE DIAGNOSIS
AT-75
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Revision: 2006 January2006 M35/M45
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Slips/Will
Not
EngageNo shock at all or the
clutch slips when
vehicle changes
speed D
4 D5 or
M
4 M5 .ON vehicle1. A/T fluid level and stateAT- 5 3
2. Vehicle speed sensorꞏA/T and vehicle speed sensorꞏMTRAT- 11 9,
AT-140
3. ATF pressure switch 1 and front brake solenoid valveAT-172,
AT-151
4. ATF pressure switch 5 and direct clutch solenoid valveAT-176,
AT-155
5. CAN communication lineAT-105
6. Line pressure testAT- 5 5
7. Control valve with TCMAT-236
OFF vehicle8. Torque converterAT-298
9. Oil pump assemblyAT-318
10. Front brake (brake band)AT-298
11. Input clutchAT-323
12. Gear systemAT-278
13. High and low reverse clutchAT-335
31When you press the
accelerator pedal and
shift speed D5 D4
or M
5 M4 the
engine idles or the A/
T slips.ON vehicle1. A/T fluid level and stateAT- 5 3
2. Vehicle speed sensorꞏA/T and vehicle speed sensorꞏMTRAT- 11 9,
AT-140
3. ATF pressure switch 1 and front brake solenoid valveAT-172,
AT-151
4. ATF pressure switch 5 and direct clutch solenoid valveAT-176,
AT-155
5. CAN communication lineAT-105
6. Line pressure testAT- 5 5
7. Control valve with TCMAT-236
OFF vehicle8. Torque converterAT-298
9. Oil pump assemblyAT-318
10. Input clutchAT-323
11. Gear systemAT-278
12. High and low reverse clutchAT-335
13. Direct clutchAT-337
No. Item Symptom Condition Diagnostic ItemReference
page