Page 5041 of 5621
RF-28
SUNROOF
Revision: 2006 January2006 M35/M45
Disassembly and AssemblyNIS00244
PIIB3116J
Page 5042 of 5621

SUNROOF
RF-29
C
D
E
F
G
H
J
K
L
MA
B
RF
Revision: 2006 January2006 M35/M45
DISASSEMBLY
1. Remove sunshade stopper mounting screws from the rear end of sunroof frame, and then remove sun-
shade stopper.
2. Remove sunshade from the rear end of sunroof frame.
NOTE:
Removing is possible even by the on vehicle.
3. Remove sunshade knob from the sunshade.
4. Remove guide stopper from the rear end of sunroof frame.
5. Remove sunroof guide assembly from the rear end of sunroof frame.
6. Remove guide wire assembly from sunroof guide assembly.
7. Remove rear drain assembly and drain guide from sunroof guide assembly.
8. Remove screws from left and right sides of each wind deflector holder. Extract pawls through rail holes,
then remove left and right sides of wind deflector holder.
9. Remove screws from front end of sunroof unit. Extract pawls through frame holes, then remove wind
deflector from frame assembly.
NOTE:
Removing is possible even by the on vehicle.
ASSEMBLY
Assemble in the reverse order of disassembly.
CAUTION:
Be sure to place the sunroof guide assembly in the symmetrical and fully close position.
1. Sunshade stopper 2. Sunshade 3. Sunshade knob
4. Guide stopper 5. Sunroof guide assembly (LH/RH) 6. Guide wire assembly (LH/RH)
7. Drain guide (LH/RH) 8. Rear drain assembly 9. Wind deflector assembly
10. Sunroof frame
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RF-30
SUNROOF
Revision: 2006 January2006 M35/M45
Page 5044 of 5621

RFD-1
REAR FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION RFD
A
B
RFD
Revision: 2006 January2006 M35/M45
REAR FINAL DRIVE
PRECAUTIONS .......................................................... 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Troubleshooting Chart ..................................... 7
DESCRIPTION ............................................................ 8
Cross-Sectional View ............................................... 8
DIFFERENTIAL GEAR OIL ........................................ 9
Changing Differential Gear Oil ................................. 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Checking Differential Gear Oil .................................. 9
OIL LEAKAGE AND OIL LEVEL ........................... 9
FRONT OIL SEAL .................................................
... 10
Removal and Installation ........................................ 10
IDENTIFICATION STAMP OF REPLACEMENT
FREQUENCY OF FRONT OIL SEAL ................. 10
REMOVAL ........................................................
... 10
INSTALLATION ................................................... 12
SIDE OIL SEAL ........................................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................
... 14
INSTALLATION ................................................... 14REAR FINAL DRIVE ASSEMBLY ............................ 16
Removal and Installation ........................................ 16
COMPONENTS ................................................... 16
REMOVAL ........................................................
... 16
INSTALLATION ................................................... 17
Disassembly and Assembly .................................... 18
COMPONENTS ................................................... 18
ASSEMBLY INSPECTION AND ADJUSTMENT ... 19
DISASSEMBLY ................................................... 22
INSPECTION AFTER DISASSEMBLY ................ 26
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS ................................................... 26
ASSEMBLY ......................................................... 31
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 37
General Specifications ......................................... ... 37
Inspection and Adjustment ..................................... 37
DRIVE GEAR RUNOUT ...................................... 37
DIFFERENTIAL SIDE GEAR CLEARANCE ....... 37
PRELOAD TORQUE ........................................... 37
BACKLASH ......................................................... 37
COMPANION FLANGE RUNOUT ....................... 37
SELECTIVE PARTS ............................................ 38
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RFD-2
PRECAUTIONS
Revision: 2006 January2006 M35/M45
PRECAUTIONSPFP:00001
Service Notice or PrecautionsNDS000EY
Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
Overhaul should be done in a clean work area, it is preferable to work in dustproof area.
Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.
Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
Clean and flush the parts sufficiently and blow-dry them.
Be careful not to damage sliding surfaces and mating surfaces.
When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.
Always use shop paper for cleaning the inside of components.
Avoid using cotton gloves or shop rags to prevent entering of lint.
During assembly, observe the specified tightening torque, and apply new gear oil, petroleum jelly, or multi-
purpose grease as specified for each vehicle, if necessary.
Page 5046 of 5621
PREPARATION
RFD-3
C
E
F
G
H
I
J
K
L
MA
B
RFD
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNDS000EZ
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
To o l n u m b e r
(Kent-Moore No.)
To o l n a m eDescription
KV381054S0
(J-34286)
PullerRemoving front oil seal
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
Installing front oil seal
Installing pinion rear bearing outer race
KV40104100
(—)
AttachmentRemoving side flange (For VQ35DE models)
KV40101000
(—)
AttachmentRemoving side flange (For VK45DE models)
ST36230000
(J-25840-A)
Sliding hammer Removing side flange
KV38100200
(J-26233)
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.Installing side oil seal
KV38107900
(J-39352)
ProtectorInstalling side flange
ZZA0601D
ZZA0811D
ZZA0804D
NT159
ZZA0803D
ZZA1143D
S-NT129
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RFD-4
PREPARATION
Revision: 2006 January2006 M35/M45
KV38100800
(J-25604-01)
Attachment
a: 541 mm (21.30 in)
b: 200 mm (7.87 in)Fixing unit assembly
ST3127S000
(J-25765-A)
Preload gauge
1: GG91030000
(J-25765)
Torque wrench
2: HT62940000
(—)
Socket adapter (1/2
)
3: HT62900000
(—)
Socket adapter (3/8
)Measuring pinion bearing preload and total
preload
KV10111100
(J-37228)
Seal cutterRemoving rear cover
ST3306S001
(J-22888-D)
Differential side bearing puller set
1: ST33051001
(J-22888-20)
Puller
2: ST33061000
(J-8107-2)
Base
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.Removing and installing side bearing inner
race
ST30031000
(J-22912-01)
ReplacerRemoving pinion rear bearing inner race
KV40105230
(—)
Drift
a: 92 mm (3.62 in) dia.
b: 86 mm (3.39 in) dia.
c: 45 mm (1.77 in) dia.Installing pinion rear bearing outer race Tool number
(Kent-Moore No.)
Tool nameDescription
SDIA0267E
NT124
S-NT046
NT072
ZZA0700D
PDIA0591E
Page 5048 of 5621
PREPARATION
RFD-5
C
E
F
G
H
I
J
K
L
MA
B
RFD
Revision: 2006 January2006 M35/M45
ST30613000
(J-25742-3)
Drift
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.Installing pinion front bearing outer race
ST30611000
(J-25742-1)
Drift barInstalling pinion front bearing outer race (Use
with ST30613000)
ST30901000
(J-26010-01)
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.Installing pinion rear bearing inner race
KV38100300
(J-25523)
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.Installing side bearing inner race
(J-8129)
Spring gaugeMeasuring turning torque
(J-34309)
Differential shim selector toolAdjusting bearing preload and pinion gear
height
(J-25269-4)
Side bearing disc (2 Req'd) Selecting pinion height adjusting washer Tool number
(Kent-Moore No.)
Tool nameDescription
ZZA1000D
S-NT090
ZZA0978D
ZZA1046D
NT127
NT134
NT136