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BL-14
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
SBT844
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HOOD
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Revision: 2006 January2006 M35/M45
HOODPFP:F5100
Fitting AdjustmentNIS001WJ
PIIB5793E
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BL-16
HOOD
Revision: 2006 January2006 M35/M45
1. Check the clearance and the surface height between the hood and each part by visual and tactile feeling.
(Fitting standard dimension in the table below should be satisfied.)
* Unit: mm (in)
2. In case out of specification, adjust them according to the procedures shown below.
3. Remove the hood lock and adjust the height by rotating the
bumper rubber until the hood becomes 1 to1.5 mm (0.04 to
0.059 in) lower than the fender.
4. Temporarily tighten the hood lock, and position by engaging it with the hood striker. Check the lock and
striker for looseness and adjust the clearance and evenness by the striker to satisfy the specification.
5. Adjust A and B shown in the figure to the following value with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height or the hood pressed lightly (approx. 29 N (3 kg)).
6. After adjustment tighten lock bolts to the specified torque.
1. Hood hinge 2. Hood lock assembly 3. Hood assembly
4. Hood top molding 5. Bumper fascia assembly 6. Headlamp
7. Front fender
Parts Standard Parallelism (MAX)Right/left clearance
(MAX)
A – Aa Clearance 0.5 - 1.2 (0.02 -0.05) 1.0 (0.04) —
e Surface height 0.5 - 2.5 (0.02 - 0.10) 1.5 (0.06) —
B – Bb Clearance 1.5 - 5.5 (0.06 - 0.22) — 2.5 (0.01)
f Surface height -1.0 - 3.0 (-0.04 - 0.12) — 2.0 (0.08)
C – Cc Clearance 1.5 - 5.5 (0.06 - 0.22) — 2.0 (0.08)
g Surface height -1.0 - 3.0 (-0.40 - 0.12) 2.0 (0.08) 2.0 (0.08)
D – Dd Clearance 2.0 - 5.0 (0.08 - 0.20) 1.0 (0.04) 1.5 (0.06)
h Surface height -1.0 - 1.0 (-0.04 - 0.04) 1.0 (0.04) 1.5 (0.06)
PIIB3872J
1. Hood striker 2. Primary latch 3. Secondary striker
4. Secondary latch
A : 20 mm (0.79 in)
B : 6.8 mm (0.27 in)
PIIB5794E
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HOOD
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Revision: 2006 January2006 M35/M45
Removal and Installation of Hood AssemblyNIS001WK
REMOVAL
1. Support the hood lock assembly with a proper material to pre-
vent it from falling.
WAR NING :
Body injury may occur if no supporting rod is holding the
hood open when removing the hood stay.
2. Remove stud balls on the hood stays at the hood side.
3. Remove the hinge mounting nuts on the hood to remove the
hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
1. Hood stay 2. Hood hinge 3. Hood assembly
4. Hood insulator 5. Hood front sealing rubber
PIIB5795E
PIIB5797E
PIIB5796E
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BL-18
HOOD
Revision: 2006 January2006 M35/M45
INSTALLETION
Install in the reverse order of removal.
CAUTION:
Before installing hood hinge, apply anticorrosive agent onto the mounting surface of the vehicle
body.
After installing, perform hood fitting adjustment. Refer to BL-15, "Fitting Adjustment" .
Removal and Installation of Hood Lock ControlNIS001WL
REMOVAL
1. Remove the front grill. Refer to EI-16, "FRONT GRILLE" .
2. Remove the fender protector. Refer to EI-20, "
FENDER PROTECTOR" .
3. Disconnect hood lock switch harness connector.
4. Remove the hood lock assembly mounting bolts.
1. Hood lock cable 2. Hood lock assembly 3. Hood ledge reinforcement
4. Clip
PIIB5798E
PIIB3876J
PIIB5799E
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HOOD
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Revision: 2006 January2006 M35/M45
5. Disconnect the hood lock cable from the hood lock, and clip it from the hood ledge.
6. Remove the mounting screws with power tool, and remove the hood opener.
7. Remove the grommet on the dash board, and pull the hood lock cable toward the passenger compart-
ment.
CAUTION:
While pulling, be careful not to damage (peeling) the outside of the hood lock cable.
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine compartment.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100 mm (3.94 in) or more.
2. Check that the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
4. Install while pulling hood lock cable.
5. Install the hood lock cable securely to the lock.
6. Install hood lock assembly.
CAUTION:
After installing, hood fitting adjustment. Refer to BL-15,
"Fitting Adjustment" .
After installing, the check the hood lock control inspec-
tion Refer to BL-20, "
Hood Lock Control Inspection" .
PIIB5800E
PIIB5801E
PIIB5802E
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BL-20
HOOD
Revision: 2006 January2006 M35/M45
Hood Lock Control InspectionNIS001WM
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Check that the secondary latch is properly engaged with the secondary striker (B: 6.8 mm (0.268 in)
shown in the figure) with hood's own weight.
2. While operating the hood opener, carefully check that the front end of the hood is raised by approx. 20
mm (0.79 in). Also check that the hood opener returns to the original position.
3. Check that the hood opener operating is 294 N (30 kg) or below.
4. Install as static closing face of hood is 392 – 441 Nꞏm (35– 44 kg-m).
5. Check the hood lock lubrication condition. If necessary, apply
“body grease” to the points shown in the figure.
1. Hood striker 2. Primary latch 3. Secondary striker
4. Secondary latch
PIIB5794E
PIIB5803E
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RADIATOR CORE SUPPORT
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Revision: 2006 January2006 M35/M45
RADIATOR CORE SUPPORTPFP:62500
Removal and InstallationNIS001WN
REMOVAL
1. Remove front bumper, bumper reinforcement. Refer toEI-14, "Removal and Installation" .
2. Remove headlamp (LH/RH). Refer to LT- 4 1 , "
Removal and Installation" .
3. Remove air duct. Refer to EM-17, "
Removal and Installation" (VQ35DE models),EM-177, "Removal and
Installation" (VK45DE models).
4. Remove hood lock assembly, then remove hood lock cable. Refer to BL-18, "
Removal and Installation of
Hood Lock Control" .
5. Remove washer tank. Refer to WW-47, "
Removal and Installation of Washer Tank" .
6. Remove ambient sensor. Refer to ATC-126, "
Removal and Installation" .
7. Remove crash zone sensor. Refer to SRS-45, "
Removal and Installation" .
1. Headlamp (RH) 2. Radiator core support side (RH) 3. Washer tank
4. Air guide (RH) 5. Horn (High) 6. Air guide (LH)
7. Radiator core support side (LH) 8. Horn (Low) 9. Headlamp (LH)
10. Radiator core support center 11. Upper radiator bracket (LH) 12. Upper radiator bracket (RH)
13. Power steering tube assembly
PIIB5804E