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MA-40
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 January2006 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNLS0008J
BELT DEFLECTION AND TENSION (VQ35DE)
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on the belt.
BELT DEFLECTION AND TENSION (VK45DE)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VQ35DE)
Unit: (US qt, lmp qt)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
RADIATOR
Unit: kPa (kg/cm2 , psi)
ENGINE OIL CAPACITY (APPROXIMATE) (VQ35DE)
Unit: (US qt, lmp qt) Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt7 (0.28)4 - 5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compressor
belt12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(48 - 57,
106 - 126)
Applied pushing
force98 N (10 kg, 22 lb) —
KBIA1731J
Tension of drive belts Auto-adjustment by auto tensioner
Engine coolant capacity (With reservoir tank at “MAX” level) 8.9 (9-3/8, 7-7/8)
Reservoir tank engine coolant capacity (At “MAX” level) 0.6 (5/8, 1/2)
Engine coolant capacity (With reservoir tank at “MAX” level) 10.4 (11, 9-1/8)
Reservoir tank engine coolant capacity (At “MAX” level) 0.6 (5/8, 1/2)
Cap relief pressureStandard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure157 (1.6, 23)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)
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SERVICE DATA AND SPECIFICATIONS (SDS)
MA-41
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MA
Revision: 2006 January2006 M35/M45
ENGINE OIL CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VQ35DE)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VK45DE)
WHEEL BALANCE
Drain and refillWith oil filter change 5.5 (5-3/4, 4-7/8)
Without oil filter change 4.9 (5-1/8, 4-1/4)
Dry engine (Overhaul)6.7 (7-1/8, 5-7/8)
MakeNGK
Ty p eStandard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Spark plug gapNominal: 1.1mm (0.043 in)
Make NGK
TypeStandard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Spark plug gapNominal: 1.1mm (0.043 in)
Maximum allowable unbalanceDynamic (At rim flange) Less than 7 g (0.25 oz) (one side)
Static (At rim flange) Less than 14 g (0.50 oz)
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MA-42
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 January2006 M35/M45
Page 4820 of 5621

PB-1
PARKING BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION PB
A
B
PB
Revision: 2006 January2006 M35/M45
PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM ...................................... 2
On-Vehicle Service ................................................... 2
PEDAL STROKE ................................................... 2
INSPECT COMPONENTS .................................... 2
ADJUSTMENT ...................................................... 2
PARKING BRAKE CONTROL ................................... 3
Components ............................................................. 3
Removal and Installation .......................................... 4
REMOVAL ........................................................
..... 4
INSTALLATION ..................................................... 4PARKING BRAKE SHOE ........................................... 5
Components ............................................................. 5
Removal and Installation .......................................... 6
REMOVAL ........................................................
..... 6
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 7
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 8
Parking Drum Brake ................................................. 8
Parking Brake Control .............................................. 8
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PB-2
PARKING BRAKE SYSTEM
Revision: 2006 January2006 M35/M45
PARKING BRAKE SYSTEMPFP:36010
On-Vehicle ServiceNFS000PR
PEDAL STROKE
Operate parking brake pedal with a force of 196 N (20 kg, 44 lb), make sure pedal stroke is within the
specified number of notches. (Check it by listening and counting ratchet clicks.)
INSPECT COMPONENTS
Make sure that the mounting conditions (looseness, backlash, etc.) of each component are normal.
Check the following:
–Device assembly for bend, damage and cracks. Replace if there are.
–Cables and equalizer for wear and damage. Replace if there are.
–Parking brake switch. Replace if it does not work correctly.
ADJUSTMENT
To perform adjustment operations, remove rear tires from vehicle with power tool.
1. Insert a deep socket wrench onto adjusting nut. Rotate adjusting
nut to fully loosen cable, and then release parking brake pedal.
2. Secure disc rotor to hub using wheel nut so as not to tilt disc
rotor.
3. Remove adjuster hole plug installed on the disc rotor. Turn the
adjuster in direction “A” using a flat-bladed screwdriver as
shown, until disc rotor is locked. Turn the adjuster in the oppo-
site direction by 5 or 6 notches after locking.
4. Rotate disc rotor to make sure that there is no drag. Install the
adjuster hole plug.
5. Adjust parking brake cable with the following procedure.
a. Operate parking brake pedal 10 or more times with the force 294
N (30 kg, 66 lb).
b. Rotate adjusting nut to adjust parking brake pedal stroke using a
deep socket wrench.
CAUTION:
Do not reuse adjusting nut after removing it.
c. Operate parking brake pedal with a force of 196 N (20 kg, 44 lb), make sure the pedal stroke is within the
specified number of notches. (Check it by listening and counting ratchet clicks.)
d. Make sure that there is no drag on rear brake with parking brake pedal completely released. Pedal stroke : 3 - 4 notches
SFIA2961E
Pedal stroke : 3 - 4 notches
PFIA0295E
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PARKING BRAKE CONTROL
PB-3
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PB
Revision: 2006 January2006 M35/M45
PARKING BRAKE CONTROLPFP:36010
ComponentsNFS000PS
1. Device assembly 2. Parking brake switch 3. Pedal pad
4. Adjusting nut 5. Stopper rubber 6. Return spring
7. Spring insulator 8. Front cable 9. Equalizer
10. Spring 11. Rear cable (LH) 12. Pin
13. Rear cable (RH) 14. Lock plate : Multi purpose grease
Refer to GI section for symbol marks except in the above.
SFIA2962E
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PB-4
PARKING BRAKE CONTROL
Revision: 2006 January2006 M35/M45
Removal and InstallationNFS000PT
REMOVAL
1. Remove rear tires from vehicle with power tool.
2. Remove instrument driver lower panel. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
3. Disconnect parking brake switch connector.
4. Remove adjusting nut and loosen front cable.
5. Remove device assembly mounting nuts and remove device assembly from vehicle.
6. Remove center console. Refer to IP-19, "
CENTER CONSOLE ASSEMBLY" .
7. Separate rear cable from front cable, remove front cable from vehicle.
8. Remove heat insulator of the exhaust center tube from vehicle.
9. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-6, "
Removal and
Installation" .
10. Remove rear cable mounting bolts and nuts, pull out rear cable from vehicle.
INSTALLATION
1. Install in the reverse order of the removal. Refer to PB-3, "Components" for tightening torque.
CAUTION:
Do not reuse adjusting nut.
2. Adjust parking brake. Refer to PB-2, "
ADJUSTMENT" .
Page 4824 of 5621
PARKING BRAKE SHOE
PB-5
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B
PB
Revision: 2006 January2006 M35/M45
PARKING BRAKE SHOEPFP:44060
ComponentsNFS000PU
1. Return spring 2. Adjuster 3. Brake shoe
4. Anti-rattle pin 5. Retainer 6. Anti-rattle spring
7. Toggle lever
: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease
SFIA2819J