2006 INFINITI M35 Factory Service Manual

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INFINITI M35 2006 Factory Service Manual FAX-18
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 January2006 M35/M45

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INFINITI M35 2006 Factory Service Manual FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
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SECTION FFD
A
B
FFD
Revision: 2006 January2006 M35/M45
FRONT FINAL DRIVE
PRECAUTIONS ...........................................

FFD-1
FRONT FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION FFD
A
B
FFD
Revision: 2006 January2006 M35/M45
FRONT FINAL DRIVE
PRECAUTIONS .......................................................... 2
Precautions Necessary for Steering Wheel Rotation
after Battery Disconnect ........................................... 2
OPERATION PROCEDURE ................................. 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
DESCRIPTION ............................................................ 7
Cross-Sectional View ............................................... 7
DIFFERENTIAL GEAR OIL ........................................ 8
Changing Differential Gear Oil ................................. 8
DRAINING ............................................................. 8
FILLING ................................................................. 8
Checking Differential Gear Oil .................................. 8
OIL LEAKAGE AND OIL LEVEL ........................... 8
FRONT OIL SEAL .................................................
..... 9
Removal and Installation .......................................... 9
REMOVAL ........................................................
..... 9
INSTALLATION ................................................... 10SIDE OIL SEAL ......................................................... 11
Removal and Installation ........................................ 11
REMOVAL ........................................................
... 11
INSTALLATION ................................................... 11
FRONT FINAL DRIVE ASSEMBLY .......................... 13
Removal and Installation ........................................ 13
COMPONENTS ................................................... 13
REMOVAL ........................................................
... 13
INSTALLATION ................................................... 14
Disassembly and Assembly .................................... 15
COMPONENTS ................................................... 15
ASSEMBLY INSPECTION AND ADJUSTMENT ... 16
DISASSEMBLY ................................................... 20
INSPECTION AFTER DISASSEMBLY ................ 24
ADJUSTMENT AND SELECTION OF ADJUST-
ING WASHERS (SHIMS) .................................... 25
ASSEMBLY ......................................................... 28
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 35
General Specifications ......................................... ... 35
Inspection and Adjustment ..................................... 35
DRIVE GEAR RUNOUT ...................................... 35
DIFFERENTIAL SIDE GEAR CLEARANCE ....... 35
PRELOAD TORQUE ........................................... 35
BACKLASH ......................................................... 35
COMPANION FLANGE RUNOUT ....................... 35
SELECTIVE PARTS ............................................ 35

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INFINITI M35 2006 Factory Service Manual FFD-2
PRECAUTIONS
Revision: 2006 January2006 M35/M45
PRECAUTIONSPFP:00001
Precautions Necessary for Steering Wheel Rotation after Battery DisconnectNDS000EK
NOTE:
Before removing and installing an

FFD-2
PRECAUTIONS
Revision: 2006 January2006 M35/M45
PRECAUTIONSPFP:00001
Precautions Necessary for Steering Wheel Rotation after Battery DisconnectNDS000EK
NOTE:
Before removing and installing any control units, first turn the push-button ignition switch to the LOCK
position, then disconnect both battery cables.
After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-II.
Service Notice or PrecautionsNDS000EL
Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
Overhaul should be done in a clean work area, it is preferable to work in dustproof area.
Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.
Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
Clean and flush the parts sufficiently and blow-dry them.
Be careful not to damage sliding surfaces and mating surfaces.
When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.
Always use shop paper for cleaning the inside of components.
Avoid using cotton gloves or shop rags to prevent entering of lint.
During assembly, observe the specified tightening torque, and apply new gear oil, petroleum jelly, or multi-
purpose grease as specified for each vehicle, if necessary.

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INFINITI M35 2006 Factory Service Manual PREPARATION
FFD-3
C
E
F
G
H
I
J
K
L
MA
B
FFD
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNDS000EM
The actual shapes of Kent-Moore tools may differ from those of specia

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INFINITI M35 2006 Factory Service Manual FFD-4
PREPARATION
Revision: 2006 January2006 M35/M45
KV10111100
(J-37228)
Seal cutterRemoving carrier cover
ST3306S001
(J-22888-D)
Differential side bearing puller set
1: ST33051001
(J-22888-20)
Pulle

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INFINITI M35 2006 Factory Service Manual PREPARATION
FFD-5
C
E
F
G
H
I
J
K
L
MA
B
FFD
Revision: 2006 January2006 M35/M45
Commercial Service ToolsNDS000EN
KV38100200
(—)
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.Installing side s

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INFINITI M35 2006 Factory Service Manual FFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 January2006 M35/M45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000EO
Use the ch

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INFINITI M35 2006 Factory Service Manual DESCRIPTION
FFD-7
C
E
F
G
H
I
J
K
L
MA
B
FFD
Revision: 2006 January2006 M35/M45
DESCRIPTIONPFP:00000
Cross-Sectional ViewNDS000EP
1. Side retainer 2. Side bearing 3. Differential case
4. Drive gear 5.

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