Page 401 of 5621
AT-322
REPAIR FOR COMPONENT PARTS
Revision: 2006 January2006 M35/M45
INSPECTION
3rd One-way Clutch
Check frictional surface for wear or damage.
CAUTION:
If necessary, replace the 3rd one-way clutch.
Front Sun Gear Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Front Sun Gear
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front sun gear.
ASSEMBLY
1. Install 3rd one-way clutch in front sun gear.
CAUTION:
Apply ATF to 3rd one-way clutch.
2. Using a flat-bladed screwdriver, install snap ring in front sun
gear.
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking
directions.
CAUTION:
If not as shown in figure, check installation direction of 3rd
one-way clutch.
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REPAIR FOR COMPONENT PARTS
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Front Carrier, Input Clutch, Rear Internal GearNCS001R6
COMPONENTS
VQ35DE models
SCIA6734E
1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Needle bearing
7. Snap ring 8. Snap ring 9. Retaining plate
10. Driven plate 11. Input clutch drum 12. Drive plate
13. Rear internal gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
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AT-324
REPAIR FOR COMPONENT PARTS
Revision: 2006 January2006 M35/M45
VK45DE models
SCIA7070E
1. Seal ring 2. O-ring 3. Needle bearing
4. Bearing race 5. Front carrier assembly 6. Needle bearing
7. Snap ring 8. Snap ring 9. Retaining plate
10. Driven plate 11. Input clutch drum 12. Drive plate
13. Rear internal gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
Page 404 of 5621
REPAIR FOR COMPONENT PARTS
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DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from
rear internal gear.
3. Remove front carrier assembly from input clutch assembly.
a. Remove bearing race from front carrier assembly.
b. Remove needle bearing from front carrier assembly.
c. Remove snap ring from front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
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AT-326
REPAIR FOR COMPONENT PARTS
Revision: 2006 January2006 M35/M45
4. Disassemble input clutch assembly.
a. Remove O-ring and seal rings from input clutch assembly.
b. Remove needle bearing from input clutch assembly.
c. Using a flat-bladed screwdriver, remove snap ring from input
clutch drum.
d. Remove drive plates, driven plates and retaining plate from input
clutch drum.
INSPECTION
Front Carrier Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the snap ring.
Input Clutch Snap Ring
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drum
Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Drive Plates
Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace the input clutch assembly.
Input Clutch Retaining Plate and Driven Plates
Check facing for burns, cracks or damage.
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REPAIR FOR COMPONENT PARTS
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CAUTION:
If necessary, replace the input clutch assembly.
Front Carrier
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the front carrier assembly.
Rear Internal Gear
Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace the rear internal gear.
ASSEMBLY
1. Install input clutch.
a. Install drive plates, driven plates and retaining plate in input
clutch drum.
Snap ring (1)
Retaining plate (2)
Drive plate (3)
Driven plate (4)
Drive plate/Driven plate: 7/7
CAUTION:
Take care with order of plates.
b. Using a flat-bladed screwdriver, install snap ring in input clutch
drum.
c. Install needle bearing in input clutch assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
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AT-328
REPAIR FOR COMPONENT PARTS
Revision: 2006 January2006 M35/M45
d. Install O-ring and seal rings in input clutch assembly.
CAUTION:
Do not reuse O-ring and seal rings.
Apply ATF to O-ring.
Apply petroleum jelly to seal rings.
2. Install front carrier assembly.
a. Install snap ring to front carrier assembly.
CAUTION:
Do not expand snap ring excessively.
b. Install needle bearing in front carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 5 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
c. Install bearing race in front carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
d. Install front carrier assembly to input clutch assembly.
3. Compress snap ring using 2 flat-bladed screwdrivers.
4. Install front carrier assembly and input clutch assembly to rear
internal gear.
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REPAIR FOR COMPONENT PARTS
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Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch HubNCS001R7
COMPONENTS
VQ35DE models
VK45DE models
SCIA7071E
1. Needle bearing 2. Bearing race 3. Snap ring
4. High and low reverse clutch hub 5. Needle bearing 6. Snap ring
7. 1st one-way clutch 8. Rear sun gear 9. Seal ring
10. Mid sun gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
SCIA7072E
1. Needle bearing 2. Bearing race 3. Snap ring
4. High and low reverse clutch hub 5. Needle bearing 6. Snap ring
7. 1st one-way clutch 8. Rear sun gear 9. Seal ring
10. Mid sun gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .