BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 6
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 6
Precautions for Procedures without Cowl Top Cover ..... 6
Precautions Necessary for Steering Wheel Rotation
after Battery Disconnect ........................................... 6
OPERATION PROCEDURE ................................. 6
Precautions for Work ...........................................
..... 7
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ........................................ 8
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 9
Work Flow ................................................................ 9
CUSTOMER INTERVIEW ..................................... 9
DUPLICATE THE NOISE AND TEST DRIVE ..... 10
CHECK RELATED SERVICE BULLETINS ......... 10
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE .................................................... 10
REPAIR THE CAUSE ......................................... 10
CONFIRM THE REPAIR ...................................... 11
Generic Squeak and Rattle Troubleshooting .......... 11
INSTRUMENT PANEL ......................................... 11
CENTER CONSOLE ............................................ 11
DOORS ................................................................ 11
TRUNK ................................................................ 12
SUNROOF/HEADLINING ................................... 12
SEATS ................................................................. 12
UNDERHOOD ..................................................... 12
Diagnostic Worksheet ............................................ 13
HOOD ....................................................................... 15
Fitting Adjustment .................................................. 15
Removal and Installation of Hood Assembly .......... 17
REMOVAL ........................................................
... 17
INSTALLETION ................................................... 18
Removal and Installation of Hood Lock Control ..... 18
REMOVAL ........................................................
... 18
INSTALLATION ................................................... 19
Hood Lock Control Inspection ................................ 20RADIATOR CORE SUPPORT .................................. 21
Removal and Installation ........................................ 21
REMOVAL ........................................................
... 21
INSTALLATION ................................................... 22
FRONT FENDER ................................................... ... 23
Removal and Installation ........................................ 23
REMOVAL ........................................................
... 23
INSTALLATION ................................................... 23
POWER DOOR LOCK SYSTEM .............................. 24
Component Parts and Harness Connector Location ... 24
System Description ................................................. 25
DOOR LOCK ACTUATOR OPERATION ............. 26
FUEL LID OPERATION ....................................... 26
OUTLINE ............................................................. 26
CAN Communication System Description .............. 26
CAN Communication Unit ....................................... 26
Schematic ............................................................... 27
Wiring Diagram —D/LOCK— ................................. 28
Terminals and Reference Value of BCM ................. 31
Work Flow ............................................................... 31
CONSULT-II Function (BCM) ................................. 32
CONSULT-II INSPECTION PROCEDURE .......... 32
CONSULT-II APPLICATION ITEMS .................... 33
Trouble Diagnosis Chart by Symptom .................... 34
Power Supply and Ground Circuit Check of BCM ... 35
Check Door Lock and Unlock Switch ..................... 36
Check Door Lock Actuator/Driver Side ................... 38
Check Door Lock Actuator/Passenger Side ........... 39
Check Door Lock Actuator/Rear LH ....................... 40
Check Door Lock Actuator/Rear RH ....................... 40
Check Fuel Lid Opener Actuator ............................ 41
Door Key Cylinder Switch Check ............................ 42
INTELLIGENT KEY SYSTEM ................................... 44
Component Parts and Harness Connector Location ... 44
System Description ................................................. 48
DOOR LOCK/UNLOCK/TRUNK OPEN FUNC-
TION .................................................................... 48
REMOTE KEYLESS ENTRY FUNCTIONS ......... 52
ENGINE START FUNCTION ............................... 54
WARNING FUNCTION ........................................ 55
BL-2Revision: 2006 January2006 M35/M45 CHANGE SETTINGS FUNCTION ....................... 60
INTELLIGENT KEY REGISTRATION .................. 60
STEERING LOCK UNIT REGISTRATION .......... 60
CAN Communication System Description .............. 60
CAN Communication Unit ....................................... 60
Schematic ............................................................... 61
Wiring Diagram — I/KEY— .................................... 63
Terminals and Reference Value for Intelligent Key
Unit ......................................................................... 74
Terminals and Reference Value for BCM ................ 77
Terminals and Reference Value for IPDM E/R ........ 77
Trouble Diagnosis Procedure ................................. 78
WORK FLOW ...................................................... 78
CONSULT-II Functions (INTELLIGENT KEY) ........ 80
CONSULT-II Inspection Procedure ......................... 80
BASIC OPERATION ............................................ 80
CONSULT-II Application Items ............................... 81
SELF-DIAGNOSTIC RESULTS ........................... 81
DATA MONITOR .................................................. 82
WORK SUPPORT ............................................... 83
ACTIVE TEST ..................................................... 84
Trouble Diagnosis Symptom Chart ......................... 86
ALL FUNCTIONS OF INTELLIGENT KEY SYS-
TEM DOES NOT OPERATE ............................... 86
DOOR LOCK/UNLOCK FUNCTION MALFUNC-
TION .................................................................... 86
REMOTE KEYLESS ENTRY FUNCTION MAL-
FUNCTION .......................................................... 87
TRUNK OPEN FUNCTION MALFUNCTION ...... 88
HAZARD AND BUZZER REMINDER FUNC-
TION MALFUNCTION ......................................... 89
HAZARD AND HORN REMINDER FUNCTION
MALFUNCTION ................................................... 89
POWER WINDOW DOWN FUNCTION MAL-
FUNCTION .......................................................... 90
WARNING FUNCTION MALFUNCTION ............. 90
Check CAN Communication System ...................... 92
Check Power Supply and Ground Circuit ............... 93
Check Key Slot ....................................................... 94
Check Door Switch ..............................................
... 96
Check Trunk Room Lamp Switch ........................... 99
Check Door Request Switch .................................101
Check Trunk Opener Request Switch ..................103
Check Unlock Sensor ...........................................105
Check Intelligent Key Warning Buzzer .................107
Check Outside Key Antenna (Driver Side and Pas-
senger Side) .........................................................108
Check Outside Key Antenna (Trunk Room) .........110
Check Inside Key Antenna ...................................112
Check Park Position Switch ..................................115
Check Ignition Switch Position .............................117
Check Remote Keyless Entry Receiver ................117
Check Trunk Lid Opener Cancel Switch ...............121
Check Key Slot Illumination ..................................123
Check Horn Function ............................................124
Check Combination Meter Display Function .........124
Check Warning Chime Function ...........................125
Removal and Installation of Intelligent Key Unit ...125
REMOVAL ........................................................
.125INSTALLATION ..................................................125
Intelligent Key Battery Replacement .....................126
DISASSEMBLY AND ASSEMBLY OF INTELLI-
GENT KEY .........................................................126
INTELLIGENT KEY BATTERY INSPECTION ...126
INTELLIGENT KEY SYSTEM/ENGINE START
FUNCTION ..............................................................127
Component Parts and Harness Connector Location .127
System Description ...............................................128
PRECAUTIONS FOR INTELLIGENT KEY SYS-
TEM ...................................................................129
Operation Description ...........................................129
SYSTEM DIAGRAM ..........................................129
OPERATION WHEN INTELLIGENT KEY IS
CARRIED ...........................................................129
OPERATION WHEN KEY SLOT IS USED ........130
PUSH-BUTTON IGNITION SWITCH OPERA-
TION PROCEDURE ..........................................130
CAN Communication System Description ............131
CAN Communication Unit .....................................131
Schematic .............................................................132
Wiring Diagram —ENG/ST— ................................134
Terminals and Reference Value for Intelligent Key
Unit ........................................................................143
Terminals and Reference Value for Steering Lock
Unit ........................................................................146
Terminals and Reference Value for BCM ..............147
Terminals and Reference Value for IPDM E/R ......147
Terminals and Reference Value for PDU ..............148
Work Flow .............................................................149
CONSULT-II Functions (INTELLIGENT KEY) .......151
CONSULT-II Inspection Procedure .......................151
BASIC OPERATION ..........................................151
CONSULT-II Application Items ..............................152
SELF-DIAGNOSTIC RESULTS .........................152
DATA MONITOR ................................................153
WORK SUPPORT .............................................154
ACTIVE TEST ....................................................155
DTC B2013 STRG COMM 1 .................................157
DIAGNOSIS DESCRIPTION .............................157
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ..................................157
SELF-DIAGNOSTIC LOGIC ..............................157
DIAGNOSTIC PROCEDURE .............................157
DTC B2551 STEERING LOCK UNIT ....................159
DIAGNOSIS DESCRIPTION .............................159
TERMINALS AND REFERENCE VALUE ..........159
SELF-DIAGNOSTIC LOGIC .............................
.160
DIAGNOSTIC PROCEDURE .............................160
DTC B2552 INTELLIGENT KEY ...........................163
DIAGNOSIS DESCRIPTION .............................163
DTC B2553 IGN POWER CIRCUIT ......................163
DIAGNOSIS DESCRIPTION .............................163
TERMINAL AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ..................................163
CONSULT-II DATA MONITOR STANDARD
VALUE ...............................................................163
SELF-DIAGNOSTIC LOGIC ..............................164
DIAGNOSTIC PROCEDURE .............................164
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Revision: 2006 January2006 M35/M45 DTC B2554 ACC POWER CIRCUIT ....................164
DIAGNOSIS DESCRIPTION .............................164
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT .................................165
CONSULT-II DATA MONITOR STANDARD
VALUE ...............................................................165
SELF-DIAGNOSTIC LOGIC .............................165
DIAGNOSTIC PROCEDURE ............................166
DTC B2555 STOP LAMP CIRCUIT .....................167
DIAGNOSIS DESCRIPTION .............................167
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT INPUT ......................167
CONSULT-II DATA MONITOR STANDARD
VALUE ...............................................................167
SELF-DIAGNOSTIC LOGIC .............................167
DIAGNOSTIC PROCEDURE ............................168
DTC B2556 ENG START SW ..............................168
DIAGNOSIS DESCRIPTION .............................168
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT .................................168
SELF-DIAGNOSTIC LOGIC .............................168
DIAGNOSTIC PROCEDURE ............................169
DTC B2557 VEHICLE SPEED .............................169
DIAGNOSIS DESCRIPTION .............................169
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT .................................170
SELF-DIAGNOSTIC LOGIC .............................170
DIAGNOSTIC PROCEDURE ............................170
DTC B2558 SHIFT POSITION .............................172
DIAGNOSIS DESCRIPTION .............................172
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT .................................172
SELF-DIAGNOSTIC LOGIC .............................172
DIAGNOSTIC PROCEDURE ............................172
DTC B2559 PDU ..................................................174
DIAGNOSIS DESCRIPTION .............................174
DTC B2560 START POW SUP CIRC ..................174
DIAGNOSIS DESCRIPTION .............................174
TERMINALS AND REFERENCE VALUE .........175
SELF-DIAGNOSTIC LOGIC .............................175
DIAGNOSTIC PROCEDURE ............................175
DTC B2562 LOW VOLTAGE ................................177
DIAGNOSIS DESCRIPTION .............................177
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT .................................177
SELF-DIAGNOSTIC LOGIC .............................177
DIAGNOSTIC PROCEDURE ............................177
DTC B2563 HI VOLTAGE ....................................178
DIAGNOSIS DESCRIPTION .............................178
TERMINAL AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT .................................178
SELF-DIAGNOSTIC LOGIC .............................178
DIAGNOSTIC PROCEDURE ............................179
Trouble Diagnosis Symptom Chart 1 ...................179
CONDITIONS OF VEHICLE (OPERATING CON-
DITIONS) ..........................................................179
Trouble Diagnosis Symptom Chart 2 ...................180
CONDITIONS OF VEHICLE (OPERATING CON-
DITIONS) ..........................................................180Trouble Diagnosis Symptom Chart 3 ....................180
CONDITIONS OF VEHICLE (OPERATING CON-
DITIONS) ...........................................................180
Check CAN Communication System ....................181
Check Push-Button Ignition Switch ......................181
Check Inside Key Antenna ...................................183
Check Remote Keyless Entry Receiver ................185
Check Key Switch Built In Key Slot ......................186
Check NATS Antenna Amp. Built In Key Slot .......188
DOOR ......................................................................190
Fitting Adjustment .................................................190
FRONT DOOR ..................................................190
REAR DOOR .....................................................190
STRIKER ADJUSTMENT ..................................191
Removal and Installation of Front Door ................191
REMOVAL ........................................................
.191
INSTALLATION .................................................192
Removal and Installation of Rear Door .................192
REMOVAL ........................................................
.192
INSTALLATION .................................................193
Door Weatherstrip ................................................194
FRONT DOOR ..................................................194
REMOVAL ........................................................
.194
INSTALLATION .................................................194
REAR DOOR .....................................................195
REMOVAL ........................................................
.195
INSTALLATION .................................................195
FRONT DOOR LOCK .............................................196
Component Structure ............................................196
Removal and Installation ......................................196
REMOVAL ........................................................
.196
INSTALLATION .................................................199
REAR DOOR LOCK ...............................................200
Component Structure ............................................200
Removal and Installation ......................................200
REMOVAL ........................................................
.200
INSTALLATION .................................................202
TRUNK LID .............................................................203
Fitting Adjustment .................................................203
Removal and Installation of Trunk Lid Assembly ..204
REMOVAL ........................................................
.204
INSTALLATION .................................................205
Removal and Installation of Trunk Lid Stay ..........205
REMOVAL ........................................................
.205
INSTALLATION .................................................205
Removal and Installation of Trunk Lid Lock ..........206
REMOVAL .......................................................
. .206
INSTALLATION .................................................206
Removal and Installation of Trunk Lid Striker .......207
REMOVAL ........................................................
.207
INSTALLATION .................................................207
Removal and Installation of Trunk Lid Weatherstrip .208
REMOVAL ........................................................
.208
INSTALLATION .................................................208
TRUNK LID OPENER .............................................209
Component Parts and Harness Connector Location .209
System Description ...............................................210
TRUNK LID OPENER OPERATION .................210
Wiring Diagram —TLID— .....................................211
INTELLIGENT KEY SYSTEM
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(Engine room) 2. Remote keyless entry receiver M89
(View with instrument lower panel
RH removed) 3. Intelligent key unit M32, M33
(View with dash side finisher LH
removed)
4. Key slot M14 5. Inside key antenna M83
(Instrument center) 6. Inside key antenna M142
(Console)
7. a: Request switch (Front outside
handle) D15
b: Outside key antenna D158. Inside key antenna B45
(Rear seat) 9. Inside key antenna B132
(Trunk room)
10. Trunk opener request switch T107 11. Outside key antenna B121
(Trunk room)
PIIB5862E
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INTELLIGENT KEY SYSTEM
Revision: 2006 January2006 M35/M45
System DescriptionNIS001X8
The Intelligent Key system is a system that makes it possible to lock and unlock the door locks (door lock/
unlock function), open the trunk (trunk open function), and start the engine (engine start function) by carry-
ing around the Intelligent Key (without some key operation), which operates based on the results of elec-
tronic ID verification using two-way communications between the Intelligent Key and the vehicle
(Intelligent Key unit).
CAUTION:
The driver should always carry the Intelligent Key
Operation of the remote controller buttons on the Intelligent Key also provides the same functions as the
remote controller entry system. (Remote keyless entry functions)
If an action that does not meet the operating conditions of the Intelligent Key system is taken, the buzzer
goes off to inform the driver. (Warning chime functions)
When a door lock is locked, unlocked or trunk open with request switch or remote controller button opera-
tion, the hazard lamps flash and the Intelligent Key warning buzzer or horn sounds (Hazard and buzzer/
horn reminder function).
Even if the Intelligent Key battery is completely discharged, the door locks can be locked and unlocked
with the mechanical key built into the Intelligent Key, and then initiates engine by inserting Intelligent Key
into key slot.
The settings for each function can be changed with the CONSULT-II.
If an Intelligent Key is lost, a new Intelligent Key can be registered. A maximum of 4 Intelligent Keys can
be registered.
It has been made possible to diagnose the system and register an Intelligent Key with the CONSULT-II.
DOOR LOCK/UNLOCK/TRUNK OPEN FUNCTION
Only when pressing the request switch, it is possible to lock and unlock the door and open the trunk by carry-
ing around the Intelligent Key (without some key operation).
System Diagram
Operation Description/Door Lock/Unlock
When the Intelligent Key unit detects that each door request switch is pressed, it starts the outside key
antenna and inside key antenna corresponding to the pressed door request switch and sends the request
signal to the Intelligent Key. And then, make sure that the Intelligent Key is near the door.
If the Intelligent Key is within the outside key antenna detection area, it receives the request signal and
sends the key ID signal to the Intelligent Key unit via remote keyless entry receiver.
Intelligent Key unit receives the key ID signal and compares it with the registered key ID.
If the key ID check result is OK, the Intelligent Key unit sends the door lock/unlock request signal to BCM
(Body control module) via CAN communication line.
Intelligent Key unit sends the door lock/unlock signal and sounds Intelligent Key buzzer warning (lock: 1
time, unlock: 2 times) at the same time.
PIIB6273E
INTELLIGENT KEY SYSTEM
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When BCM receives the door lock/unlock signal, it operates door lock actuator and flashes the hazard
lamp (lock: 1 time, unlock: 2 times) at the same time as a reminder.
Operation Description/Trunk Open
When the Intelligent Key unit detects that trunk open request switch is pressed, it starts the outside key
antenna (trunk room) and inside key antenna corresponding to the pressed trunk open request switch and
sends the request signal to the Intelligent Key. And then, make sure that the Intelligent Key is near the
trunk.
If the Intelligent Key is within the outside key antenna (trunk room) detection area, it receives the request
signal and sends the key ID signal to the Intelligent Key unit via remote keyless entry receiver.
Intelligent Key unit receives the key ID signal and compares it with the registered key ID.
If the key ID check result is OK, the Intelligent Key unit sends trunk open request signal to BCM (Body
control module) via CAN communication line.
Intelligent Key unit sends the trunk open request signal and sounds Intelligent Key warning buzzer 4 times
at the same time.
When BCM receives the trunk open request signal, it operates the trunk lid opener actuator and opens the
trunk.
Operation Condition
If the following conditions are not satisfied, door lock/unlock or trunk open operations are not performed even
if the request switch is operated.
*: Even with a registered Intelligent Key remain inside the vehicle, door locks can be unlock from outside of the vehicle with a spare Intel-
ligent Key as long as key IDs are different.
Outside Key Antenna Detection Area
The outside key antenna detection area of door lock/unlock function
is in the range of approximately 80 cm (31.50 in) surrounding the
driver and passenger door handles (1). The outside key antenna
detection area of trunk open function is in the range of approximately
80 cm (31.50 in) surrounding Trunk opener request switch (2). How-
ever, this operating range depends on the ambient conditions.
Each request switch operation Operation condition
Lock operation
All doors are closed
Ignition switch is in OFF position
Intelligent Key is out of key slot
Intelligent Key is outside the vehicle
Intelligent Key is within outside key antenna detection area
Unlock Operation
Intelligent Key is outside the vehicle
Intelligent Key is within outside key antenna detection area *
Trunk open operation
Intelligent Key is within outside key antenna (trunk room) detection area*
Trunk cancel switch is ON
Key reminder functions operate (trunk)
PIIB5899E
INTELLIGENT KEY SYSTEM
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Revision: 2006 January2006 M35/M45
Hazard and buzzer reminder can be changed using “HAZARD ANSWER BACK”, “ANSWER BACK WITH I-
KEY LOCK” and “ANSWER BACK WITH I-KEY UNLOCK” mode in “WORK SUPPORT”.Refer to BL-83,
"WORK SUPPORT" .
Auto Door Lock Function
When all doors are locked, ignition switch is in OFF position and key switch is OFF (Intelligent Key is not
inserted in key slot), doors are unlocked with door request switch
When Intelligent Key unit does not receive the following signals within 60 seconds, all doors are locked.
Door switch is ON (door is opened)
Door is locked
Ignition switch is ON (ignition switch is pressed)
Key switch is ON (Intelligent Key is inserted in key slot)
Auto door lock mode can be changed by “AUTO RELOCK TIMER” mode in “WORK SUPPORT”. Refer to BL-
83, "WORK SUPPORT" .
Room Lamp Operation
When the following conditions are met:
Condition of interior lamp switch is in DOOR position
Door switch OFF (all the doors are closed)
Intelligent Key system turns on interior lamp (for 30 seconds) by receiving UNLOCK signal from door request
switch. For detailed description, refer to LT-270, "
ROOM LAMP TIMER OPERATION" .
List of Operation Related Parts
Parts marked with are the parts related to operation.
Door lock/trunk open function
Intelligent Key
Key slot
Remote keyless entry receiver
Door switch
Trunk room lamp switch
Door request switch (Driver, Passenger)
Trunk opener request switch
Door lock actuator
Trunk lid opener actuator
Inside key antenna
Outside key antenna (Driver, Passenger)
Outside key antenna (Trunk)
Intelligent Key warning buzzer
Intelligent Key unit
CAN communication system
BCM
Hazard warning lamp
Trunk lid opener cancel switch
Push-button ignition switch
Door lock/unlock function by request switch
Trunk open function by the trunk opener
request switch
Hazard and buzzer reminder function for door
lock/unlock operation
Buzzer reminder for trunk open operation
Key reminder function
Selective unlock function by request switch
(Driver side)
Selective unlock function by request switch
(Passenger side)
Auto door lock function
BL-52
INTELLIGENT KEY SYSTEM
Revision: 2006 January2006 M35/M45
REMOTE KEYLESS ENTRY FUNCTIONS
The Intelligent Key has the same functions as the remote control entry system. Therefore, it can be used in the
same manner as the remote controller by operating the door lock/unlock button and trunk open button.
System Diagram
Operation Description/Door Lock/Unlock Function
When door lock/unlock button of the Intelligent Key is pressed, lock signal or unlock signal is sent from
Intelligent Key to Intelligent Key unit via remote keyless entry receiver.
Intelligent Key unit sends the door lock/unlock request signal to BCM via CAN communication line.
Intelligent Key unit sends the door lock/unlock signal to BCM.
When BCM receives the door lock/unlock signal, it operates door lock actuator, flashes the hazard lamp
(lock: 1 time, unlock: 2 times) and horn chirp signal to IPDM E/R at the same time as a reminder.
IPDM E/R honks horn (lock: 1 time) as a reminder
Operation Description/Trunk Open Function
When trunk button of the Intelligent Key is pressed, the trunk open signal is sent from the Intelligent Key to
the Intelligent Key unit via remote keyless entry receiver.
Intelligent Key unit sends trunk open request signal to BCM via CAN communication line.
When BCM receives the trunk open request signal, it operates the trunk lid opener actuator and opens the
trunk.
Operation Condition
Operation Area
Operating Range
To ensure the Intelligent Key works effectively, use within 100 cm range of each doors, however the oper-
able range might be differ by surroundings.
Selective Unlock Function
When an LOCK signal is sent from Intelligent Key, all doors will be locked.
When an UNLOCK signal is sent from Intelligent Key once, driver's door will be unlocked.
Then, if an UNLOCK signal is sent from Intelligent Key again within 5 seconds, all other door will be unlocked.
PIIB6274E
Remote controller operation Operation condition Operation
Lock
All doors closed All doors lock
Unlock
Intelligent Key is out of key slot All doors unlock
Trunk open
Press and hold the trunk open button for 0.5 second or more Trunk open