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REPAIR FOR COMPONENT PARTS
AT-539
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5. Install speedometer drive gear on differential case.
lAlign the projection of speedometer drive gear with the
groove of differential case.
6. Press on differential side bearings.
7. Install final gear and tighten fixing bolts in a crisscross pattern.
SAT313D
SAT545FA
SAT546F
Page 546 of 3066
AT-540
[ALL]
ASSEMBLY
ASSEMBLY
PFP:00000
Assembly (1)ECS0 04 MD
1. Install differential side oil seals on transmission case and con-
verter housing.
2. Install parking actuator support to transmission case. Tighten
parking actuator support bolts to the specified torque. Refer to
AT-461, "
OVERHAUL"$$$$$.
lPay attention to direction of parking actuator support.
3. Install parking pawl on transmission case and fix it with parking
shaft.
4. Install return spring.
SAT181FC
SAT182F
SAT183F
SAT039F
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![NISSAN X-TRAIL 2003 Electronic Repair Manual ASSEMBLY
AT-541
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Adjustment (1)ECS004ME
DIFFERENTIAL SIDE BEARING PRELOAD
1. Install differential side bearing outer race without adjusting shim
on transmission case.
2. NISSAN X-TRAIL 2003 Electronic Repair Manual ASSEMBLY
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Adjustment (1)ECS004ME
DIFFERENTIAL SIDE BEARING PRELOAD
1. Install differential side bearing outer race without adjusting shim
on transmission case.
2.](/manual-img/5/57402/w960_57402-546.png)
ASSEMBLY
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Adjustment (1)ECS004ME
DIFFERENTIAL SIDE BEARING PRELOAD
1. Install differential side bearing outer race without adjusting shim
on transmission case.
2. Install differential side bearing outer race on converter housing.
3. Place final drive assembly on transmission case.
4. Install transmission case on converter housing. Tighten trans-
mission case fixing bolts to the specified torque. Refer toAT-
461, "OVERHAUL".
5. Attach dial indicator on differential case at converter housing
side.
6. Insert Tool into differential side gear from transmission case
side.
7. Move Tool up and down and measure dial indicator deflection.
8. Select proper thickness of differential side bearing adjusting
shim(s).
Suitable shim thickness = Dial indicator deflection + Speci-
fied bearing preload
SAT870D
SAT008F
Differential side bearing preload adjusting shim :
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
Bearing preload :
0.05 - 0.09 mm (0.0020 - 0.0035 in)
SAT186FA
Page 548 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual AT-542
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ASSEMBLY
9. Remove converter housing from transmission case.
10. Remove final drive assembly from transmission case.
11. Remove differential side bearing outer race from transmission
case NISSAN X-TRAIL 2003 Electronic Repair Manual AT-542
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ASSEMBLY
9. Remove converter housing from transmission case.
10. Remove final drive assembly from transmission case.
11. Remove differential side bearing outer race from transmission
case](/manual-img/5/57402/w960_57402-547.png)
AT-542
[ALL]
ASSEMBLY
9. Remove converter housing from transmission case.
10. Remove final drive assembly from transmission case.
11. Remove differential side bearing outer race from transmission
case.
12. Reinstall differential side bearing outer race and shim(s)
selected from SDS table on transmission case.
13. Reinstall converter housing on transmission case and tighten
transmission case fixing bolts to the specified torque. Refer to
AT-461, "
OVERHAUL".
14. Insert Tool and measure turning torque of final drive assembly.
lTurn final drive assembly in both directions several times
to seat bearing rollers correctly.
lWhen old bearing is used again, turning torque will be
slightly less than the above.
lMake sure torque is close to the specified range.
REDUCTION PINION GEAR BEARING PRELOAD
1. Remove transmission case and final drive assembly from con-
verter housing.
2. Select proper thickness of reduction pinion gear bearing adjust-
ing shim using the following procedures.
a. Place reduction pinion gear on transmission case as shown.
b. Place idler gear bearing on transmission case.
c. Measure dimensions “B” “C” and “D” and calculate dimension
“A”.
SAT010FC
Turning torque of final drive assembly (New bearing) :
0.78 - 1.37 N-m (8.0 - 14.0 kg-cm, 6.9 - 12.2 in-lb)
Preload adapter : KV38105210
SAT188FA
SAT332DA
A=D-(B + C)
“A” : Distance between the surface of idler gear bear-
ing inner race and the adjusting shim mating
surface of reduction pinion gear.
SAT333DA
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AT-543
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lMeasure dimension “B” between the end of reduction pinion
gear and the surface of transmission case.
lMeasure dimension “B” in at least two pla NISSAN X-TRAIL 2003 Electronic Repair Manual ASSEMBLY
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lMeasure dimension “B” between the end of reduction pinion
gear and the surface of transmission case.
lMeasure dimension “B” in at least two pla](/manual-img/5/57402/w960_57402-548.png)
ASSEMBLY
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lMeasure dimension “B” between the end of reduction pinion
gear and the surface of transmission case.
lMeasure dimension “B” in at least two places.
lMeasure dimension “C” between the surface of idler gear
bearing inner race and the surface of transmission case.
lMeasure dimension “C” in at least two places.
lMeasure dimension “D” between the end of reduction pinion
gear and the adjusting shim mating surface of reduction pin-
ion gear.
lMeasure dimension “D” in at least two places.
lCalculate dimension “A”.
d. Measure dimension “E” between the end of idler gear and the
idler gear bearing inner race mating surface of idler gear.
lMeasure dimension “E” in at least two places.
e. Select proper thickness of reduction pinion gear bearing adjust-
ing shim.
SAT334DA
SAT335D
A=D-(B + C)
SAT336DA
Proper shim thickness = A-E-0.05 mm (0.0020 in)*
(* ... Bearing preload)
Reduction pinion gear bearing adjusting shim :
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
SAT337D
Page 550 of 3066
AT-544
[ALL]
ASSEMBLY
3. Install reduction gear and reduction gear bearing adjusting shim
selected in step 2-e on transmission case.
4. Press idler gear bearing inner race on idler gear.
5. Press idler gear on reduction gear.
lPress idler gear until idler gear fully contacts adjusting
shim.
6. Tighten idler gear lock nut to the specified torque. Refer toAT-
461, "OVERHAUL".
lLock idler gear with parking pawl when tightening lock
nut.
7. Measure turning torque of reduction pinion gear.
lWhen measuring turning torque, turn reduction pinion
gear in both directions several times to seat bearing roll-
ers correctly.
lIf turning torque is out of specification, decrease or
increase thickness of reduction pinion gear bearing
adjusting shim.
8. After properly adjusting turning torque, clinch idler gear lock nut
as shown.
SAT873DE
SAT189F
Turning torque of reduction pinion gear :
0.05 - 0.39 N-m (0.5 - 4.0 kg-cm, 0.43 - 3.47 in-lb)
SAT190FB
SAT699D
Page 551 of 3066
ASSEMBLY
AT-545
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OUTPUT SHAFT END PLAY
lMeasure clearance between side cover and the end of the out-
put shaft bearing.
lSelect proper thickness of adjusting shim so that clearance is
within specifications.
1. Install bearing retainer for output shaft.
2. Install output shaft thrust needle bearing on bearing retainer.
3. Install output shaft on transmission case.
SAT341D
SAT191F
SAT438D
SAT035F
Page 552 of 3066
![NISSAN X-TRAIL 2003 Electronic Repair Manual AT-546
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ASSEMBLY
4. Measure dimensions “1” and “2” at side cover and then cal-
culate dimension “A”.
lMeasure dimension “1”and“2” in at least two places.
5. Measure dimensions NISSAN X-TRAIL 2003 Electronic Repair Manual AT-546
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ASSEMBLY
4. Measure dimensions “1” and “2” at side cover and then cal-
culate dimension “A”.
lMeasure dimension “1”and“2” in at least two places.
5. Measure dimensions](/manual-img/5/57402/w960_57402-551.png)
AT-546
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ASSEMBLY
4. Measure dimensions “1” and “2” at side cover and then cal-
culate dimension “A”.
lMeasure dimension “1”and“2” in at least two places.
5. Measure dimensions “
2”and“3” and then calculate dimen-
sion “B”.
lMeasure “2”and“3” in at least two places.
6. Select proper thickness of adjusting shim so that output shaft
end play (clearance between side cover and output shaft bear-
ing) is within specifications.
7. Install adjusting shim on output shaft bearing.
Assembly (2)ECS004MF
1. Apply locking sealant (Loctite #518) to transmission case as
shown in illustration.“A” : Distance between transmission case fitting
surface and adjusting shim mating surface.
A=
1-2
2
:Height of gauge
SAT374F
“B” : Distance between the end of output shaft bear-
ing outer race and the side cover fitting surface
of transmission case.
B=
2-3
2
:Height of gauge
SAT375F
Output shaft end play (A-B) :
0 - 0.15 mm (0 - 0.0059 in)
Output shaft end play adjusting shims :
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
SAT440D
SAT441D