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RADIATOR (ALLUMINUM TYPE)
CO-39
[YD22DDTi]
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5. Make sure that the rim is completely crimped down.
6. Confirm that there is no leakage.
Refer to Inspection.
INSPECTION
1. Apply pressure with Tool.
WAR NIN G:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.
Attach a hose to the oil cooler as well. (A/T model only)
2. Check for leakage.Standard height “H” : 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Specified pressure
value: 157 kPa (1.57 bar, 1.6 kg/cm2,
23 psi)
SLC933
SLC934
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![NISSAN X-TRAIL 2003 Electronic Repair Manual CO-40
[YD22DDTi]
WATER PUMP
WAT ER PU M P
PFP:21020
Removal and InstallationEBS00BB4
WAR NIN G:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coola NISSAN X-TRAIL 2003 Electronic Repair Manual CO-40
[YD22DDTi]
WATER PUMP
WAT ER PU M P
PFP:21020
Removal and InstallationEBS00BB4
WAR NIN G:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coola](/manual-img/5/57402/w960_57402-1049.png)
CO-40
[YD22DDTi]
WATER PUMP
WAT ER PU M P
PFP:21020
Removal and InstallationEBS00BB4
WAR NIN G:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
REMOVAL
1. Remove the under cover, splash cover (right), and drive belt.
2. Drain engine coolant. Refer toCO-30, "
DRAINING ENGINE COOLANT".
CAUTION:
Perform when the engine is cold.
3. Support the bottom of the oil pan with a floor jack etc, and remove the right engine mount bracket (front
side of the engine).
4. Remove the water pump pulley.
lLoosen the pulley bolts after fixing the pulley using a screwdriver etc.
5. Remove engine mount bracket.
6. Remove the water pump.
lCoolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
lHandle the water pump vane so that it does not contact any other parts.
lWater pump cannot be disassembled and should be replaced as a unit.
INSPECTION AFTER REMOVAL
lVisually check that there is no significant dirt or rusting on the
water pump body and vane.
lCheck that there is no looseness in the vane shaft, and that it
turns smoothly when rotated by hand.
lIf there are any unusualness, replace the water pump assembly.
INSTALLATION
lInstall in the reverse order of removal
JLC294B
SBIA0132E
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WATER PUMP
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lInstall the water pump pulley with the front mark (painted white, used to prevent errors during assembly)
facing the front of the engine. Refer to the figure above.
INSPECTION AFTER INSTALLATION
lCheck for engine coolant leaks using radiator cap tester. Refer toCO-30, "LEAK CHECK".
Page 1052 of 3066
CO-42
[YD22DDTi]
THERMOSTAT AND WATER PIPING
THERMOSTAT AND WATER PIPING
PFP:21200
Removal and InstallationEBS00BK9
WAR NIN G:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
REMOVAL
1. Remove the under cover and splash cover (right and left).
2. Drain engine coolant. Refer toCO-30, "
DRAINING ENGINE COOLANT".
CAUTION:
Perform when the engine cold.
3. Remove radiator lower hose from water inlet side.
4. Remove water inlet and thermostat.
5. Remove thermostat housing.
SBIA0133E
1 Thermostat 2 Water inlet 3 Thermostat housing
4 Water inlet pipe 5 Heater return pipe 6 Gasket
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![NISSAN X-TRAIL 2003 Electronic Repair Manual THERMOSTAT AND WATER PIPING
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INSPECTION AFTER REMOVAL
Thermostat
lPlace a string so that it is caught in the valves of the thermostat.
Immerse fully in a cont NISSAN X-TRAIL 2003 Electronic Repair Manual THERMOSTAT AND WATER PIPING
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INSPECTION AFTER REMOVAL
Thermostat
lPlace a string so that it is caught in the valves of the thermostat.
Immerse fully in a cont](/manual-img/5/57402/w960_57402-1052.png)
THERMOSTAT AND WATER PIPING
CO-43
[YD22DDTi]
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INSPECTION AFTER REMOVAL
Thermostat
lPlace a string so that it is caught in the valves of the thermostat.
Immerse fully in a container filled with water. Heat while stirring.
lThe valve opening temperature is the temperature at which the
valve opens and falls from the thread.
lContinue heating. Check the full-open lift amount.
lAfter checking the full-open lift amount, lower the water temper-
ature and check the valve closing temperature.
Standard values
INSTALLATION
lInstall in the reverse order of removal paying attention to the following.
Thermostat
lInstall the thermostat with the whole circumference of each
flange part fit securely inside the rubber ring.
lInstall the thermostat with the jiggle valve facing upwards.
Heater Pipe
lFirst apply a neutral detergent to the O-ring, then quickly insert the insertion parts of the heater pipe into
the installation holes.
SLC252B
Item Thermostat
Valve opening temperature 80 - 84°C (176 - 183°F)
Full-open lift amount More than 10 mm/ 95°C (0.39 in/ 203°F)
Valve closing temperature Approximatery 77°C (171°F)
JLC300B
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![NISSAN X-TRAIL 2003 Electronic Repair Manual CO-44
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00CU0
CAPACITY
THERMOSTAT
RADIATOR
Unit:kPa(bar,kg/cm2,psi)
Tightening Torqu NISSAN X-TRAIL 2003 Electronic Repair Manual CO-44
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00CU0
CAPACITY
THERMOSTAT
RADIATOR
Unit:kPa(bar,kg/cm2,psi)
Tightening Torqu](/manual-img/5/57402/w960_57402-1053.png)
CO-44
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00CU0
CAPACITY
THERMOSTAT
RADIATOR
Unit:kPa(bar,kg/cm2,psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb), N·m (kg-m, in-lb)* Engine coolant capacity [With reservoir tank (MAX level)]
9.5 (8-3/8 Imp qt)
Valve opening temperature 80 - 84°C (176 - 183°F)
Valve liftMore than 10 mm/ 95°C (0.39 in/203°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Radiator mounting bracket
Radiator fan assembly
Radiator fan
Radiator fan motor3.9 - 4.5 (0.39 - 0.46, 34 - 39)*
3.9 - 4.5 (0.39 - 0.46, 34 - 39)*
2.9 - 3.9 (0.30 - 0.40, 26 - 34)*
4.0 - 4.9 (0.40 - 0.50, 35 - 43)*
Water pum p
Water pump pully
Water inlet
Thermostat housing
Water inlet pipe
Hater return pipe23.0 - 30.0 (2.3 - 3.1, 17 - 22)
7.3 - 9.6 (0.74 - 0.98, 65 - 85)*
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
21.0 - 28.0 (2.1 - 2.9, 16 - 20)
Page 1055 of 3066

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION
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DRIVER INFORMATION SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS (LHD MODELS) ................ 4
System Description .................................................. 4
UNIFIED CONTROL METER ................................ 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 4
POWER SUPPLY AND GROUND CIRCUIT ........ 4
WATER TEMPERATURE GAUGE ........................ 4
TACHOMETER ..................................................... 5
FUEL GAUGE ....................................................... 5
SPEEDOMETER ................................................... 5
Component Parts and Harness Connector Location..... 5
Combination Meter ................................................... 6
CHECK .................................................................. 6
Schematic ................................................................ 7
Wiring Diagram — METER — .................................. 8
Meter/Gauge Operation and Odo/Trip Meter Seg-
ment Check in Diagnosis Mode ............................. 10
DIAGNOSIS FUNCTION ..................................... 10
HOW TO ALTERNATE DIAGNOSIS MODE ....... 10
Trouble Diagnoses ................................................. 10
PRELIMINARY CHECK ...................................... 10
SYMPTOM CHART ..............................................11
Power Supply and Ground Circuit Check ............... 12
Inspection/Engine Speed Signal ............................ 12
Inspection/Water Temperature Gauge /Gasoline
Engine Models ....................................................... 13
Inspection/Water Temperature Gauge (Diesel
Engine Models) ...................................................... 13
Inspection/Vehicle speed signal ............................. 14
Inspection/Fuel Level Sensor Unit ......................... 15
FUEL LEVEL SENSOR UNIT ............................. 15
LOW-FUEL WARNING LAMP ............................. 15
The Fuel Gauge Pointer Fluctuates·Indicator
Wrong Value·or Varies. ........................................... 17
The Fuel Gauge Does Not Move to F-position. ...... 18The Fuel Gauge Does Not Work. ........................... 18
Low Fuel Warning Lamp Illuminate or Not Illuminate... 19
Electrical Components Inspection .......................... 19
FUEL LEVEL SENSOR UNIT CHECK / GASO-
LINE ENGINE MODELS ..................................... 19
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS EXCEPT FOR NORTHERN
EUROPE ............................................................. 19
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS FOR NORTHERN EUROPE... 20
THERMAL TRANSMITTER CHECK ................... 20
Removal and Installation for Combination Meter .... 21
Disassembly and Assembly for Combination Meter... 21
COMBINATION METERS (RHD MODELS) .............. 22
System Description ................................................. 22
UNIFIED CONTROL METER .............................. 22
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ....................................................... 22
POWER SUPPLY AND GROUND CIRCUIT ....... 22
WATER TEMPERATURE GAUGE ...................... 22
TACHOMETER .................................................... 23
FUEL GAUGE ..................................................... 23
SPEEDOMETER ................................................. 23
Component Parts and Harness Connector Location... 23
Combination Meter ................................................. 24
CHECK ................................................................ 24
Schematic ............................................................... 25
Wiring Diagram — METER — ................................ 26
Meter/Gauge Operation and Odo/Trip Meter Seg-
ment Check in Diagnosis Mode .............................. 28
DIAGNOSIS FUNCTION ..................................... 28
HOW TO ALTERNATE DIAGNOSIS MODE ....... 28
Trouble Diagnoses ................................................. 28
PRELIMINARY CHECK ....................................... 28
SYMPTOM CHART ............................................. 29
Power Supply and Ground Circuit Check ............... 30
Inspection/Engine Speed Signal ............................. 30
Inspection/Water Temperature Gauge /Gasoline
Engine Models ........................................................ 31
Inspection/Water Temperature Gauge (Diesel
Page 1056 of 3066

DI-2
Engine Models) ....................................................... 31
Inspection/Vehicle speed signal ............................. 32
Inspection/Fuel Level Sensor Unit .......................... 33
FUEL LEVEL SENSOR UNIT .............................. 33
LOW-FUEL WARNING LAMP ............................. 33
The Fuel Gauge Pointer Fluctuates·Indicator
Wrong Value·or Varies. ........................................... 35
The Fuel Gauge Does Not Move to F-position. ...... 36
The Fuel Gauge Does Not Work. ........................... 36
Low Fuel Warning Lamp Illuminate or Not Illuminate... 37
Electrical Components Inspection .......................... 37
FUEL LEVEL SENSOR UNIT CHECK / GASO-
LINE ENGINE MODELS ...................................... 37
FUEL LEVEL SENSOR UNIT CHECK / DIESEL
ENGINE MODELS ............................................... 37
THERMAL TRANSMITTER CHECK ................... 38
Removal and Installation for Combination Meter .... 38
Disassembly and Assembly for Combination Meter... 38
WARNING LAMPS .................................................... 39
Schematic ............................................................... 39
Wiring Diagram — WARN —/ LHD Models ............ 40Wiring Diagram — WARN — / RHD Models ...........45
Electrical Components Inspection ...........................50
FUEL WARNING LAMP OPERATION CHECK ... 50
OIL PRESSURE SWITCH CHECK ......................50
DIODE CHECK ....................................................50
A/T INDICATOR .........................................................51
Wiring Diagram — AT/IND — .................................51
WARNING CHIME .....................................................52
System Description .................................................52
POWER SUPPLY AND GROUND CIRCUIT .......52
IGNITION KEY WARNING CHIME ......................52
LIGHT WARNING CHIME ...................................52
Component Parts and Harness Connector Location... 53
Wiring Diagram — CHIME — .................................54
Symptom Chart .......................................................56
Power Supply and Ground Circuit Check ...............56
Lighting Switch Input Signal Check .........................57
Key Switch Insert Signal Check ..............................57
Door Unlock Sensor Check .....................................58
Front Door Switch (driver side) Check ....................59
CLOCK ......................................................................60
Wiring Diagram — CLOCK — .................................60