2003 NISSAN X-TRAIL Electronic Repair Manual

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Page 1009 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
CL-17
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Clutch Control SystemECS004UY
Clutch Master CylinderECS004UZ
Clutch Operating Cylin

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NISSAN X-TRAIL 2003 Electronic Repair Manual CL-18
SERVICE DATA AND SPECIFICATIONS (SDS)

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NISSAN X-TRAIL 2003 Electronic Repair Manual CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION
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ENGINE COOLING SYSTEM
QR20DE
PRECAUTIONS .......................................................... 3
Precautions For Li

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION
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ENGINE COOLING SYSTEM
QR20DE
PRECAUTIONS .......................................................... 3
Precautions For Liquid Gasket ................................. 3
REMOVAL OF LIQUID GASKET .......................... 3
LIQUID GASKET APPLICATION PROCEDURE..... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
OVERHEATING CAUSE ANALYSIS .......................... 5
Troubleshooting Chart .............................................. 5
COOLING SYSTEM .................................................... 7
Cooling Circuit .......................................................... 7
ENGINE COOLANT .................................................... 9
Inspection ................................................................. 9
LEVEL CHECK ..................................................... 9
LEAK CHECK ....................................................... 9
Changing Engine Coolant ........................................ 9
DRAINING ENGINE COOLANT ........................... 9
REFILLING ENGINE COOLANT ........................ 10
FLUSHING COOLING SYSTEM ......................... 10
RADIATOR ................................................................ 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Disassembly and Assembly Radiator Fan ............. 13
DISASSEMBLY ................................................... 13
ASSEMBLY ......................................................... 13
INSPECTION ......................................................... 13
CHECKING RADIATOR CAP .............................. 13
CHECKING RADIATOR ...................................... 14
RADIATOR (ALUMINUM TYPE) .............................. 15
Disassembly and Assembly ................................... 15
PREPARATION ................................................... 15
DISASSEMBLY ................................................... 15
ASSEMBLY ......................................................... 16
INSPECTION ...................................................... 18WATER PUMP .......................................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 20
INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ................ 20
THERMOSTAT AND WATER CONTROL VALVE .... 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSPECTION AFTER REMOVAL ....................... 22
INSTALLATION ................................................... 22
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 23
Capacity .................................................................. 23
Thermostat ............................................................. 23
Water Control Valve ................................................ 23
Radiator .................................................................. 23
Tightening Torque ................................................... 23
YD22DDTi
PRECAUTIONS ........................................................ 24
Precautions For Liquid Gasket ............................... 24
REMOVAL AND LIQUID GASKET ...................... 24
LIQUID GASKET APPLICATION PROCEDURE... 24
PREPARATION ......................................................... 25
Special Service Tools ............................................. 25
OVERHEATING CAUSE ANALYSIS ........................ 26
Troubleshooting Chart ............................................ 26
COOLING SYSTEM .................................................. 28
Cooling Circuit ........................................................ 28
ENGINE COOLANT .................................................. 30
Inspection ............................................................... 30
LEVEL CHECK .................................................... 30
LEAK CHECK ...................................................... 30
Changing Engine Coolant ....................................... 30
DRAINING ENGINE COOLANT .......................... 30
REFILLING ENGINE COOLANT ......................... 31
FLUSHING COOLING SYSTEM ......................... 32
RADIATOR ................................................................ 33
Removal and Installation ........................................ 33

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NISSAN X-TRAIL 2003 Electronic Repair Manual CO-2
REMOVAL ........................................................... 33
INSTALLATION .................................................... 33
Disassembly and Assembly Radiator Fan .............. 34

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NISSAN X-TRAIL 2003 Electronic Repair Manual PRECAUTIONS
CO-3
[QR20DE]
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[QR20DE]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS009S9
REMOVAL OF LIQUID GASKET
lAfter removing the mounting bolts and nuts, disconnect

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NISSAN X-TRAIL 2003 Electronic Repair Manual CO-4
[QR20DE]
PREPARATION
PREPARATION
PFP:00002
Special Service ToolsEBS009SA
Tool number
Tool nameDescription
WS39930000
Tube presserPressing the tube of liquid gasket
EG17650301
Radiator cap tester

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NISSAN X-TRAIL 2003 Electronic Repair Manual OVERHEATING CAUSE ANALYSIS
CO-5
[QR20DE]
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OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS009SB
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat tra

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NISSAN X-TRAIL 2003 Electronic Repair Manual CO-6
[QR20DE]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— OverloadonengineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at ex

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