2003 NISSAN X-TRAIL Electronic Repair Manual

reset spare wheel USB port turn signal battery location air suspension

Page 2585 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSAXLE ASSEMBLY
MT-49
D
E
F
G
H
I
J
K
L
MA
B
MT
Adjusting Shim
CAUTION:
Only 1 adjusting shim can be selected.
1. Using depth micrometer and straight edge, measure dimension
"O
1" between transaxle

TRANSAXLE ASSEMBLY
MT-49
D
E
F
G
H
I
J
K
L
MA
B
MT
Adjusting Shim
CAUTION:
Only 1 adjusting shim can be selected.
1. Using depth micrometer and straight edge, measure dimension
"O
1" between transaxle case end face and mounting face of
adjusting shim.
2. Using depth micrometer and straight edge as shown in the fig-
ure, measure dimension "O
2" between clutch housing case end
face and end face of input shaft rear bearing.
3. Install selected input shaft rear bearing adjusting shim onto input
shaft.
DIFFERENTIAL SIDE BEARING PRELOAD
lWhen adjusting differential side bearing preload, select adjust-
ing shim for differential side bearing. To select adjusting shim,
measure clearance “L” between transaxle case and differential
side bearing outer race.
lCalculate dimension “L” (thickness of adjusting shim) using the
following procedure to satisfy specification of preload for differ-
ential side bearing.
Shim thickness Part number Shim thickness Part number Shim thickness Part number
0.40 mm (0.0157 in)
0.44 mm (0.0173 in)
0.48 mm (0.0189 in)
0.52 mm (0.0205 in)
0.56 mm (0.0220 in)
0.60 mm (0.0236 in)
0.64 mm (0.0252 in)
0.68 mm (0.0268 in)
0.72 mm (0.0283 in)
0.76 mm (0.0299 in)
0.80 mm (0.0315 in)
0.84 mm (0.0331 in)32225 8H500
32225 8H501
32225 8H502
32225 8H503
32225 8H504
32225 8H505
32225 8H506
32225 8H507
32225 8H508
32225 8H509
32225 8H510
32225 8H5110.88 mm (0.0346 in)
0.92 mm (0.0362 in)
0.96 mm (0.0378 in)
1.00 mm (0.0396 in)
1.04 mm (0.0409 in)
1.08 mm (0.0425 in)
1.12 mm (0.0441 in)
1.16 mm (0.0457 in)
1.20 mm (0.0472 in)
1.24 mm (0.0488 in)
1.28 mm (0.0504 in)
1.32 mm (0.0520 in)32225 8H512
32225 8H513
32225 8H514
32225 8H515
32225 8H516
32225 8H517
32225 8H518
32225 8H519
32225 8H520
32225 8H521
32225 8H522
32225 8H5231.36 mm (0.0520 in)
1.40 mm (0.0551 in)
1.44 mm (0.0567 in)
1.48 mm (0.0583 in)
1.52 mm (0.0598 in)
1.56 mm (0.0614 in)
1.60 mm (0.0630 in)
1.64 mm (0.0646 in)
1.68 mm (0.0661 in)
1.72 mm (0.0677 in)32225 8H524
32225 8H560
32225 8H561
32225 8H562
32225 8H563
32225 8H564
32225 8H565
32225 8H566
32225 8H567
32225 8H568
SCIA1002E
SCIA1004E
Preload : 0.15 - 0.21 mm (0.0059 - 0.0083 in)
Dimension“L” = (L
1-L2)+Preload
L : Thickness of adjusting shim
L
1: Distance between clutch housing case end
face and mounting face of adjusting shim
L
2: Distance between differential side bearing
and transaxle case
SCIA0896E

Page 2586 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-50
TRANSAXLE ASSEMBLY
Adjusting Shim
CAUTION:
Up to 2 adjusting shims can be selected.
1. Using dial gauge and scale, measure dimension "L1" between
clutch housing case end face and mounting face o

Page 2587 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSAXLE ASSEMBLY
MT-51
D
E
F
G
H
I
J
K
L
MA
B
MT
MAINSHAFT END PLAY
lWhen adjusting mainshaft end play, select adjusting shim for
mainshaft rear bearing. To select adjusting shim, measure clear-
anc

Page 2588 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-52
TRANSAXLE ASSEMBLY
REVERSE IDLER GEAR END PLAY
lWhen adjusting reverse idler gear end play, select adjusting
shim for reverse idler gear. To select adjusting shim, measure
clearance between tran

Page 2589 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual INPUT SHAFT AND GEARS
MT-53
D
E
F
G
H
I
J
K
L
MA
B
MT
INPUT SHAFT AND GEARSPFP:32200
Assembly and Disassembly (RS5F51A)ECS004UO
DISASSEMBLY
1. Before disassembling, measure end play for 3rd, 4th, and

Page 2590 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-54
INPUT SHAFT AND GEARS
6. Remove 5th input gear and synchronizer hub assembly simulta-
neously.
7. Remove 5th needle bearing.
8. Remove 5th bushing, thrust washer, 4th input gear, 4th needle
bear

Page 2591 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual INPUT SHAFT AND GEARS
MT-55
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E
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G
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MA
B
MT
Synchronizer
Check items below. If necessary, replace them with new ones.
lDamage and excessive wear of contact surfaces of coupling
sleeve, synch

Page 2592 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-56
INPUT SHAFT AND GEARS
CAUTION:
lBe careful with orientation of synchronizer hub.
lBe careful with orientation of coupling sleeve.
lBe sure not to hook ends of 2 spread springs (front ·
back: 2

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