Page 2657 of 3066
BLOWER FAN RESISTOR
MTC-21
C
D
E
F
G
H
I
K
L
MA
B
MTC
BLOWER FAN RESISTORPFP:27150
Removal and InstallationEJS000XL
1. Remove the glove box cover.
2. Remove the blower fan resistor.
CAUTION:
Do not repair the thermal fuse of the fan resistor.
RJIA0093E
Page 2658 of 3066
MTC-22
INTAKE DOOR MOTOR
INTAKE DOOR MOTOR
PFP:27730
Removal and InstallationEJS000XM
1. Remove the blower unit.
2. Remove the intake door motor from blower unit.
RJIA0056E
RJIA0571E
Page 2659 of 3066
HEATER UNIT
MTC-23
C
D
E
F
G
H
I
K
L
MA
B
MTC
HEATER UNITPFP:27100
Removal and InstallationEJS001F9
REMOVAL
1. Drain coolant from cooling system.
2. Disconnect two heater hoses from heater core pipe.
3. Remove the instrument panel.
4. Remove the blower unit.
5. Remove the clips of vehicle harness from steering member.
6. Remove the instrument stay.
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
RJIA0060E
RJIA0061E
RJIA0062E
Page 2660 of 3066
MTC-24
HEATER UNIT
7. Remove the mounting bolts from heater unit.
8. Remove the steering member.
9. Remove the heater unit.
INSTALLATION
1. Installation is basically the reverse order of removal.
NOTE:
When filling radiator with coolant, refer to QR20DE:CO-9, "
Changing Engine Coolant",YD22DDTi:CO-30,
"Changing Engine Coolant".
Disassembly and AssemblyEJS001FA
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
RJIA0063E
1 Screw 2 Air mix door link 3 Air mix door gear
4Screw 5Cablebracket 6Screw
7 Foot duct (right) 8 Screw 9 Ventilator door link 2
10 Ventilator door link 2 11 Ventilator door lever 12 Main link
13 Max cool door lever 14 Defroster door lever 15 Heater case (right)
16 Defroster door 17 Ventilator door 18 Max cool door
19 Heater case (left) 20 Screw 21 Heater pipe support
RJIA0613E
Page 2661 of 3066
HEATER UNIT
MTC-25
C
D
E
F
G
H
I
K
L
MA
B
MTC
22 Evaporator cover 23 Screw 24 Heater core
25 Heater core cover 26 Foot duct (left) 27 Screw
Page 2662 of 3066
MTC-26
HEATER CORE
HEATER CORE
PFP:27140
Removal and InstallationEJS000XV
1. Remove the heater unit.
2. Remove the heater pipe support.
3. Remove the foot duct and heater core cover.
4. Remove the heater core from the heater unit.
RJIA0069E
Page 2663 of 3066
MODE DOOR
MTC-27
C
D
E
F
G
H
I
K
L
MA
B
MTC
MODE DOORPFP:27181
Control Linkage adjustmentEJS001DA
MODE DOOR CONTROL CABLE
1. Turn the mode control dial to VENT position.
2. Move side link by hand and hold mode door in VENT position.
3. Pull on the cable cover in the direction of the arrow, then clamp
it.
NOTE:
After positioning control cable, check that it operates properly.
RJIA0095E
RJIA0641E
Page 2664 of 3066
MTC-28
AIR MIX DOOR
AIR MIX DOOR
PFP:27180
Control Linkage AdjustmentEJS001DB
AIR MIX DOOR CONTROL CABLE
1. Turn the temperature control dial to full cold position.
2. Move air mix door lever by hand and hold it at the full cold posi-
tion.
3. Pull on the cable cover in the direction of the arrow, then clamp
it.
NOTE:
After positioning control cable, check that it operates properly.
RJIA0085E
RJIA0615E