2003 NISSAN X-TRAIL Electronic Repair Manual

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Page 2985 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSFER ASSEMBLY
TF-15
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Assembly InspectionEDS0004W
BACKLASH
1. Install a bolt to the companion flange.
2. Fit a dial gauge onto the bolt.
3. Measure the circumference backla

Page 2986 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TF-16
TRANSFER ASSEMBLY
5. If tooth contact is poorly adjusted, adjust pinion height (dimen-
sion X) in the following manner:
SDIA0520E
SDIA0517E

Page 2987 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSFER ASSEMBLY
TF-17
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lIf the tooth contact is near the face (face contact), or near the
heal (heal contact), thin the pinion sleeve shims to move the
drive pinion gear clo

Page 2988 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TF-18
TRANSFER ASSEMBLY
3. Using a preload gauge, measure the preload torque of the pin-
ion bearing.
CAUTION:
Every rotational part shall rotate smoothly with the speci-
fied gear oil.
lIf outside th

TF-18
TRANSFER ASSEMBLY
3. Using a preload gauge, measure the preload torque of the pin-
ion bearing.
CAUTION:
Every rotational part shall rotate smoothly with the speci-
fied gear oil.
lIf outside the standard, disassemble the pinion sleeve assem-
bly to check and adjust each part.
Overall preload torque
1. Measure pinion bearing preload torque (P1).
2. Install the pinion sleeve shims and pinion sleeve assembly.
3. Rotate the companion flange at least 20 times to check for smooth operation of the bearing.
4. Using a preload gauge, measure the overall preload torque.
lIf outside of the standard, disassemble it to check and adjust
each part. If measuring the overall preload torque after the disassembly, measure it with the transfer
case oil seals and gear ring oil seals removed, then install the oil seals.
COMPANION FLANGE RUNOUT
1. Fit a dial gauge onto the companion flange face (inner side of
the propeller shaft mounting bolt holes).
2. Rotate the companion flange to check for runout.
3. Fit a test indicator to the inner side of the companion flange
(socket diameter).
4. Rotate the companion flange to check for runout.
5. If the runout value is outside the repair limit, follow the procedure
below to adjust.
a. While changing the phase between companion flange and drive pinion gear by 90°at a time, check runout
and determine which phase angle minimizes the runout.
b. If the runout value is still outside of the limit after the phase has been changed, replace the companion
flange.
c. If the runout is outside the standard after the companion flange is replaced, adjust the assembly status of
the pinion bearings and drive pinion gear, or replace the pinion bearings.Preload torque
: 0.10 - 0.39 N·m (0.01 - 0.04kg·m,1 - 3 ft-lb)
SDIA0522E
Overall preload torque
When all oil seals are installed:
:P
1+0.16 - 0.22 N·m (0.016 - 0.023 kg·m, 1.4-1.9 ft-
lb)
Transfer case oil seals and
When no gear ring oil seal:
:P
1+0.06 - 0.12 N·m (0.006 - 0.013 kg·m, 0.6-1.1
in-lb)
SDIA0523E
Runout limit : 0.08 mm (0.0031 in)
Runout limit : 0.08 mm (0.0031 in)
SDIA0524E

Page 2989 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSFER ASSEMBLY
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Disassembly and AssemblyEDS0004X
DISASSEMBLY
Pinion sleeve assembly
1. Remove 7 pinion sleeve mounting bolts.
2. Temporarily tighten 2 bolts. Using a

Page 2990 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TF-20
TRANSFER ASSEMBLY
10. Using a puller, remove the pinion rear bearing outer race.
11. Using a puller, remove the pinion front bearing outer race.
12. Remove the collapsible spacer from the drive

Page 2991 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSFER ASSEMBLY
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2. Using a plastic hammer, tap the adapter case to remove.
3. Remove the O-ring.
4. Using a flat-bladed screwdriver, remove the oil seal.
CAUTION:
Be

Page 2992 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TF-22
TRANSFER ASSEMBLY
3. Using a drift and replacer, remove the gear ring bearing inner
race on the adapter case.
4. Using a drift and puller, remove the gear ring bearing inner race
on the transfer

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