2003 NISSAN X-TRAIL Electronic Repair Manual

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Page 2097 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual OIL PAN AND OIL STRAINER
EM-127
[YD22DDTi]
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13. Remove upper oil pan.
lInsert Tool (Seal cutter) between upper oil pan and cylinder
block. Slide tool by tapping on the side of

Page 2098 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual EM-128
[YD22DDTi]
OIL PAN AND OIL STRAINER
d. Install upper oil pan.
lTighten bolts in numerical order to specified torque.
lBolt dimensions vary depending on the installation location.
Refer to the f

Page 2099 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual OIL PAN AND OIL STRAINER
EM-129
[YD22DDTi]
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7. Install in the reverse order of removal after this step.
lPour engine oil or start engine at least 30 minutes after
oil pan is i

Page 2100 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual EM-130
[YD22DDTi]
GLOW PLUG
GLOW PLUG
PFP:22401
Removal and InstallationEBS00BO2
REMOVAL
CAUTION:
Remove glow plug only if necessary. If carbon adheres, it may be stuck and broken.
1. Remove chage air

Page 2101 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual VACUUM PUMP
EM-131
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VACUUM PUMPPFP:41920
Removal and InstallationEBS00BO4
INSPECTION BEFORE REMOVAL
1. Disconnect vacuum hose, and connect a vacuum gauge via 3-way

Page 2102 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual EM-132
[YD22DDTi]
VACUUM PUMP
12. Disconnect electronic EGR control valve water hose and harness.
13. Disconnect heater hose.
14. Remove EGR tube.
15. Disconnect vacuum hose from vacuum pump side.
16.

EM-132
[YD22DDTi]
VACUUM PUMP
12. Disconnect electronic EGR control valve water hose and harness.
13. Disconnect heater hose.
14. Remove EGR tube.
15. Disconnect vacuum hose from vacuum pump side.
16. Remove camshaft position sensor.
17. Remove cylinder head rear cover plate.
18. Loosen and remove the installation bolts in rear cam sprocket.
lLoosen rear cam sprocket installation bolts by fixing the hexagonal portion of the camshaft.
19. Remove vacuum pump and cylinder head rear cover assembly.
lRemove and install vacuum pump, sprocket, drive chain and
chain guide as an assembly.
lLoosen mounting bolts in reverse order shown in figure.
lDo not remove any bolts not shown in figure. (Especially
never remove M6 bolts on vacuum pump.)
lUse seal cutter (special service tool) or other suitable tool to
remove.
INSTALLATION
1. Install vacuum pump and cylinder head rear cover assembly
onto cylinder head. Refer toEM-133, "
ASSEMBLY".
lApply Genuine Liquid Gasket or equivalent (Refer toEM-103,
"Precautions for Liquid Gasket".) to area shown in the figure.
lAttaching should be done with in 5 minutes after coating.
2. Tighten mounting bolts in order shown in the figure.
3. Install rear cam sprocket mounting bolts by fixing the hexagonal
portion of the camshaft. .
4. Tighten rear cam sprocket mounting bolts.
5. Install cylinder head rear cover plate.
lApply Genuine Liquid Gasket or equivalent (Refer toEM-103,
"Precautions for Liquid Gasket".) to area shown in the figure.
lAttaching should be done with in 5 minutes after coating.
CAUTION:
Never start engine with vacuum circuit being open. If
engine is started and vehicle is running while vacuum
pump is open (with vacuum hose disconnected), blow-by
flow rate will increase and engine may be damaged.
6. Install in reverse order of removal after this step.
lWhen vacuum hose is connected, insert it securely by at least
15 mm (0.59 in).
INSPECTION AFTER INSTALLATION
Check generated vacuum satisfies the specification at idle speed. Refer toEM-131, "INSPECTION BEFORE
REMOVAL".
SBIA0167E
SBIA0167E
SBIA0169E

Page 2103 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual VACUUM PUMP
EM-133
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Disassembly and AssemblyEBS00BOE
DISASSEMBLY
1. Push on chain guide lightly so that clearance between chain and chain guide part reaches 0 mm (0

Page 2104 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual EM-134
[YD22DDTi]
VACUUM PUMP
3. Install rear cam sprocket.
lSprocket can be installed in any direction.
4. Fit drive chain onto rear cam sprocket and vacuum pump
sprocket.
5. Push on chain guide ligh

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