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REAR DOOR LOCK
BL-57
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REAR DOOR LOCKPFP:82502
Component Parts LocationEIS000KZ
Inspection and AdjustmentEIS000L0
1. Remove rear door finisher. Refer toEI-23, "DOOR FINISHER".
2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen.
OUT SIDE HANDLE ROD ADJUSTMENT
Rotate bushing to obtain the gap between bushing and rod (as
showninthefigure).
NOTE:
The gap must not be 0 mm (0 in). The rod must not be held pressed
against the bushing.
Removal and InstallationEIS000L1
REMOVAL
1. Remove rear door finisher. Refer toEI-23, "DOOR FINISHER".
2. Remove sealing screen.
NOTE:
If sealing screen is reused, cut butyl tape in a way that leaves it on the sealing screen.
3. Remove rear lower sash. Refer toGW-43, "
REAR DOOR GLASS AND REGULATOR".
4. Remove rear door glass. Refer toGW-43, "
REAR DOOR GLASS AND REGULATOR".
5. Remove inside handle escutcheon A.
SIIA0162E
SBT978
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BL-58
REAR DOOR LOCK
6. Remove inside handle mount screws.
7. Disconnect inside handle rod (on the door lock assembly).
8. Disconnect lock knob rod (on the door lock assembly).
9. Pry rod holder off with a slotted screwdriver to remove rod.
10. Slide inside handle rearward and remove it through the hole in
the door panel.
11. Remove rod from the inside handle.
12. Disconnect door lock actuator connector.
13. Remove mount screw (Torx T30) and remove door lock assem-
bly through the access hole.
14. Remove outside handle mount bolts. Slide outside handle rear-
ward to pull front end of the outside handle escutcheon from the
outer panel. Remove outside handle assembly.
INSTALLATION
Install in the reverse order of removal.
NOTE:
lInstall the outside handle by pressing it forward and downward while tightening the bolts.
lInstall each rod by rotating the rod holder until it engages with a tactile feel.
Disassembly and AssemblyEIS000L2
DISASSEMBLY
NOTE:
The actuator must be removed and installed with the door lock assembly off the vehicle.
SIIA0164E
PIIA0559E
SIIA0143E
SIIA0142E
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REAR DOOR LOCK
BL-59
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1. Remove mount screw and actuator from door lock assembly.
2. Pull the actuator straight down to separate it from door lock
assembly.
ASSEMBLY
1. Align actuator pivot with the door lock assembly knob lever cutout.
2. Move the knob lever and actuator pivot toward the LOCK position to ensure that they are securely
engaged.
PIIA0560E
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BL-60
BACK DOOR
BACK DOOR
PFP:90100
Fitting AdjustmentEIS000LF
VERTICAL/LATERAL CLEARANCE ADJUSTMENT
1. With striker removed, loosen hinge mount nuts on the back door and close it.
2. Make lateral clearance and clearance to rear window glass equal. Open back door to tighten mounting
bolts to specified torque.
3. If taking the steps above does not result in fine adjustment,
remove headliner and loosen the hinge mount nuts on the vehi-
cle for further adjustment.
SIIA0082E
SIIA0081E
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BACK DOOR
BL-61
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Back Door AssemblyEIS000LG
REMOVAL AND INSTALLATION
1. Disconnect connectors in the back door and unclamp the harness. Pull the harness out of the back door.
2. Support the back door lock with a proper material to prevent it from falling and remove back door stay (gas
stay).
3. Remove hinge mount nuts on the back door and remove back door assembly.
INSPECTION
1. Check hinges for the following items
lAbnormal noise or door closing and opening effort
lComponent wear or damage
2. Apply Body Grease to the rotating part of the hinge.
Removal and Installation of Back Door HandleEIS0015D
1. Remove back door trim. Refer toEI-25, "BACK DOOR TRIM".
SIIA0085E
SIIA0086E
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BL-62
BACK DOOR
2. Remove license lamp finisher. Refer toEI-22, "LICENSE LAMP
FINISHER".
3. Remove cable clamp and remove cable from the handle.
4. Remove mount nuts and handle.
Install in the reverse order of removal.
Removal and Installation of Back Door Lock and ActuatorEIS000LI
1. Remove back door trim. Refer toEI-25, "BACK DOOR TRIM".
2. Disconnect actuator connector.
3. Remove bolts from the back door lock and actuator and remove
back door lock and actuator.
Install in the reverse order of removal.
Removal and Installation of Back Door WeatherstripEIS000LJ
1. Working from the upper section, align weatherstrip mark with vehicle center position mark and install
weatherstrip onto the back door.
2. For the lower section, align the weatherstrip seam with center of the striker.
3. After installation, pull the weatherstrip gently to ensure that there is no loose section.
SIIA0232E
SIIA0234E
SIIA0194E
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BACK DOOR
BL-63
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NOTE:
Make sure the weatherstrip is fit tightly at each corner and back door rear plate.
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BL-64
FUEL FILLER LID OPENER
FUEL FILLER LID OPENER
PFP:78820
Component Parts LocationEIS000LK
SIIA0166E