Page 1089 of 3066

COMBINATION METERS (RHD MODELS)
DI-35
C
D
E
F
G
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B
DI
4.CHECK HARNESS FOR SHORT CIRCUIT
1. Checking the following.
–Continuity between combination meter harness connector M45
terminal 40 (G) and ground.
–Continuity between sub fuel level sensor harness connector B21
terminal 3 (Y) and ground.
–Continuity between fuel level sensor unit harness connector
B123 (Gasoline engine models) or B124 (Diesel engine models)
terminal 1 (B/W) and ground.
OK or NG ?
OK >> GO TO 5.
NG >> Repair or replace harnesses or connectors.
5.FUEL LEVEL SENSOR UNIT INSPECTION
Check the components. Refer toDI-37, "
Electrical Components Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace fuel level sensor unit or sub fuel sensor unit.
6.CHECK INSTALLATION CONDITION
Check fuel level sensor unit installation, and check whether the float arm interferes or binds with any compo-
nents inside the arm.
OK or NG
OK >> Replace combination meter.
NG >> Install fuel level sensor unit or sub fuel sensor unit properly.
The Fuel Gauge Pointer Fluctuates·Indicator Wrong Value·or Varies.EKS0030U
1.CHECK THE FUEL GAUGE POINTER FOR FLUCTUATION
Does the indication value fluctuate during driving or before/after stop?
Does the indication value vary?
YES >> The pointer fluctuation may be caused by fuel level change in the fuel tank.
NO >> Ask the customer about the situation when the symptom occurs in detail, and Preform the trouble
diagnosis. Continuity should not exist.
SKIA1028E
SKIA1007E
Page 1090 of 3066

DI-36
COMBINATION METERS (RHD MODELS)
The Fuel Gauge Does Not Move to F-position.
EKS0030V
1.QUESTIONNAIRE 1
Does it take a long time for the pointer to move to F-position?
YES?
YES >> GO TO 2.
NO >> GO TO 3.
2.QUESTIONNAIRE 2
Was the vehicle fueled with the ignition switch ON?
YES ?
YES >> Be sure to fuel the vehicle with the ignition switch OFF. Otherwise it will take a long time to move
to F-position because of the characteristic of the fuel gauge.
NO >> GO TO 3.
3.QUESTIONNAIRE 3
Is the floor or the vehicle inclined?
YES?
YES >> It may not be filled fully.
NO >> GO TO 4.
4.QUESTIONNAIRE 4
During driving, does the fuel gauge pointer move gradually toward E-position?
YES ?
YES >> Check the components. Refer toDI-37, "Electrical Components Inspection".
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
The Fuel Gauge Does Not Work.EKS0030W
1.HARNESS CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Check combination meter, fuel level sensor unit, sub fuel level sensor unit and terminals (meter-side,
module-side, and harness-side) for poor connection and bend.
OK or NG
OK >> GO TO 2.
NG >> Repair connector.
2.CHECK INSTALLATION CONDITION
Check fuel level sensor unit or sub fuel level sensor unit installation (refer toFL-4, "
FUEL LEVEL SENSOR
UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY"for QR engine models orFL-17, "FUEL LEVEL SEN-
SOR UNIT"for YD engine models, and check whether the float arm interferes or binds with any components
inside the arm.
OK or NG
OK >> Fuel level sensor unit is OK.
NG >> Check fuel level sensor unit or sub fuel level sensor unit. Refer toDI-37, "
Electrical Components
Inspection".
Page 1091 of 3066

COMBINATION METERS (RHD MODELS)
DI-37
C
D
E
F
G
H
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L
MA
B
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Low Fuel Warning Lamp Illuminate or Not IlluminateEKS0030X
1.DIAGNOSIS MODE INSPECTION
Preform combination meter diagnosis mode. Refer toDI-28, "
Meter/Gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode".
OK or NG
OK >> Check fuel level sensor unit or sub fuel level sensor unit. Refer toDI-37, "Electrical Components
Inspection".
NG >> Replace combination meter.
Electrical Components InspectionEKS0031V
FUEL LEVEL SENSOR UNIT CHECK / GASOLINE ENGINE MODELS
For removal, refer toFL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY"for
Gasoline engine models.
Fuel level sensor unit
Check the resistance between terminals 1 and 4.
*1 and *2: When float rod is in contact with stopper.
Sub fuel level sensor unit
Check the resistance between terminals 3 and 1.
*1 and *2: When float rod is in contact with stopper.
FUEL LEVEL SENSOR UNIT CHECK / DIESEL ENGINE MODELS
For removal, refer toFL-17, "FUEL LEVEL SENSOR UNIT"for Diesel engine models.
Fuel level sensor unit
Check the resistance between terminals 1 and 4.
*1 and *2: When float rod is in contact with stopper.Ohmmeter
Float position mm (in)Resistance
valueW
(+) (-)
41*1 Full 24 (2.36) Approx. 4 - 6
*2 Empty 167 (6.57) Approx.79 - 84
SKIA0904E
Ohmmeter
Float position mm (in)Resistance
valueW
(+) (-)
13*1 Full 35 (1.50) Approx. 0.8 -1
*2 Empty 186 (6.38) Approx.79 - 84
SKIA1032E
Ohmmeter
Float position mm (in)Resistance
valueW
(+) (-)
41*1 Full 24 (2.38) Approx. 4 - 6
23 Empty 170 (6.46) Approx. 79 - 84
SKIA0908E
Page 1092 of 3066
DI-38
COMBINATION METERS (RHD MODELS)
Sub fuel level sensor unit
Check the resistance between terminals 1 and 3.
*1 and *2: When float rod is in contact with stopper.
THERMAL TRANSMITTER CHECK
Check the resistance between the terminals of thermal transmitter
and body ground.
Removal and Installation for Combination MeterEKS0030Z
1. Remove the cluster lid A. Refer toIP-3, "INSTRUMENT PANEL
ASSEMBLY".
2. Remove the screws (4), and pull out combination meter.
3. Disconnect connectors and remove combination meter.
Disassembly and Assembly for Combination MeterEKS00310
1. Disengaged the tabs(8) to separate front cover.
2. Remove finisher.
3. Remove bulbs.
Ohmmeter
Float position mm (in)Resistance
valueW
(+) (-)
13*1 Full 35 (1.50) Approx. 0.8 - 1.0
*3 Empty 186(6.38) Approx. 38 - 42
SKIA1031E
Water temperature Resistance
60°C(140°F) Approx. 170 - 210W
100°C (212°F) Approx. 47 - 53W
MEL424F
SKIA0036E
SKIA0044E
Page 1093 of 3066
WARNING LAMPS
DI-39
C
D
E
F
G
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L
MA
B
DI
WA RN IN G LA M PSPFP:24814
SchematicEKS002HE
TKWA0090E
Page 1094 of 3066
DI-40
WARNING LAMPS
Wiring Diagram — WARN —/ LHD Models
EKS002HH
TKWA0091E
Page 1095 of 3066
WARNING LAMPS
DI-41
C
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F
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MA
B
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TKWA0092E
Page 1096 of 3066
DI-42
WARNING LAMPS
TKWA0093E