2003 NISSAN X-TRAIL service schedule

AT-4
Differential Side Oil Seal Replacement .................457
Revolution Sensor Replacement ..........................457
REMOVAL AND INSTALLATION ...........................458
Removal ...............................................................458
Installation .............................................................459
OVERHAUL .............................................................461
Components .........................................................461
Oil Channel ...........................................................464
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................465
DISASSEMBLY .......................................................466
Disassembly .........................................................466
REPAIR FOR COMPONENT PARTS ......................482
Manual Shaft ........................................................482
Oil Pump ...............................................................485
Control Valve Assembly ........................................489
Control Valve Upper Body ....................................498
Control Valve Lower Body ....................................502
Reverse Clutch .....................................................504
High Clutch ...........................................................507
Forward and Overrun Clutches ............................512
Low & Reverse Brake ...........................................518
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................521
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................525
Band Servo Piston Assembly ...............................530
Final Drive ............................................................535ASSEMBLY ............................................................. 540
Assembly (1) ......................................................... 540
Adjustment (1) ....................................................... 541
Assembly (2) ......................................................... 546
Adjustment (2) ....................................................... 553
Assembly (3) ......................................................... 556
SERVICE DATA AND SPECIFICATIONS (SDS) .... 563
General Specifications .......................................... 563
Shift Schedule ....................................................... 563
Stall Revolution ..................................................... 563
Line Pressure ........................................................ 563
Control Valves ....................................................... 564
Accumulator .......................................................... 564
Clutch and Brakes ................................................. 564
Final Drive ............................................................. 566
Planetary Carrier and Oil Pump ............................ 567
Input Shaft ............................................................. 568
Reduction Pinion Gear .......................................... 568
Band Servo ........................................................... 569
Output Shaft .......................................................... 569
Bearing Retainer ................................................... 569
Total End Play ....................................................... 569
Reverse Clutch End Play ...................................... 570
Removal and Installation ....................................... 570
Shift Solenoid Valves ............................................ 570
Solenoid Valves .................................................... 570
A/T Fluid Temperature Sensor .............................. 570
Revolution Sensor ................................................. 571
Dropping Resistor ................................................. 571

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-41
[EURO-OBD]
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Malfunction Indicator lamp (MIL)ECS004QL
1. The malfunction indicator lamp will light up when the ignition
switch is turned ON without the engine running. This is for
checking the lamp.
lIf the malfunction indicator does not light up, refer to "",
“Warning Lamps”.
(Or see MIL & CONSULT-II in EC section. Refer toEC-48,
"Malfunction Indicator (MI)", “Description”, “Malfunction Indi-
cator lamp (MIL)” and "", “CONSULT-II”.)
2. When the engine is started, the malfunction indicator should go
off.
If the lamp remains on, the on board diagnostic system has
detected an emission-related (EURO-OBD) malfunction. For
detail, refer to "njec0029", “ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION”.
CONSULT-IIECS0 04 QM
After performing “SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)”AT- 4 1 , "SELF-DIAGNOSTIC
PROCEDURE (WITH CONSULT-II)", place check marks for results on the “DIAGNOSTIC WORKSHEET”,
AT- 5 7 , "
DIAGNOSTIC WORKSHEET". Reference pages are provided following the items.
NOTICE:
1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each sole-
noid).
Check for time difference between actual shift timing and the CONSULT-II display. If the difference is
noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
–Actual shift schedule has more or less tolerance or allowance,
–Shift schedule indicated in Service Manual refers to the point where shifts start, and
–Gear position displayed on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is dis-
played upon completion of shifting (which is computed by TCM).
4. Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II
unit.
SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)
1. Turn on CONSULT-II and touch “ENGINE” for EURO-OBD
detected items or touch “A/T” for TCM self-diagnosis.
If A/T is not displayed, check TCM power supply and ground cir-
cuit. Refer toAT - 1 2 5 , "
TCM Terminals and Reference Value".If
result is NG, refer toPG-2, "
POWER SUPPLY ROUTING".
SAT652J
SAT014K

ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-267
[EXC.F/EURO-OBD]
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[EXC.F/EURO-OBD]ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONPFP:00000
CONSULT-IIECS004NW
After performing “SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)” (AT - 2 7 3 , "Diagnostic Procedure
Without CONSULT-II"), place check marks for results on the “DIAGNOSTIC WORKSHEET”,AT-280, "DIAG-
NOSTIC WORKSHEET". Reference pages are provided following the items.
NOTICE:
1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each sole-
noid).
Check for time difference between actual shift timing and the CONSULT-II display. If the difference is
noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
–Actual shift schedule has more or less tolerance or allowance,
–Shift schedule indicated in Service Manual refers to the point where shifts start, and
–Gear position displayed on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is dis-
played upon completion of shifting (which is computed by TCM).
4. Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II
unit.
SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)
1. Turn on CONSULT-II and touch “A/T” for TCM self-diagnosis.
If A/T is not displayed, check TCM power supply and ground cir-
cuit. Refer toAT - 3 4 7 , "
TCM Terminals and Reference Value".If
result is NG, refer toPG-2, "
POWER SUPPLY ROUTING".
2. Touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation.
CONSULT-II performs “REAL TIME DIAG”.
Also, any malfunction detected while in this mode will be dis-
played at real time.
SAT014K
SAT987J

SERVICE DATA AND SPECIFICATIONS (SDS)
AT-563
[ALL]
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsECS004MI
Shift ScheduleECS004MJ
VEHICLE SPEED WHEN SHIFTING GEARS THROTTLE POSITION
VEHICLE SPEED WHEN PERFORMING AND RELEASING LOCK-UP
Unit: km/h (MPH)
NOTE:
lLock-up vehicle speed indicates the speed in D4position.
lPerform lock-up inspection after warming up engine.
lLock-up vehicle speed may vary depending on the driving conditions and circumstances.
Stall RevolutionECS004MK
Line PressureECS004ML
EngineQR20DE
Automatic transaxle model RE4F04B(4WD)
Automatic transaxle assembly Model code number 85X23
Transaxle gear ratio1st 2.785
2nd 1.545
3rd 1.000
4th 0.694
Reverse 2.272
Final drive 3.789
Recommended fluid Gemuine Nissan ATF or equiualent,*1
Fluid capacity (Imp qt)9.4 (8-1/4)
Throttle posi-
tionShift patternVehicle speed km/h (MPH)
D
1®D2D2®D3D3®D4D4®D3D3®D2D2®D1
Full throttleComfort53 - 61
(33 - 38)99 - 107
(62 - 67)156 - 164
(97 - 102)152 - 160
(94 - 99)89 - 97
(53 - 60)41 - 49
(25 - 30)
Auto power53 - 61
(33 - 38)99 - 107
(62 - 67)156 - 164
(97 - 102)152 - 160
(94 - 99)89 - 97
(55 - 60)41 - 49
(25 - 30)
Half throttleComfort34 - 42
(21 - 26)64 - 72
(40 - 45)124 - 138
(77 - 82)82 - 90
(51 - 56)41 - 49
(25 - 30)5-13
(3 - 8)
Auto power38 - 46
(24 - 29)70 - 78
(44 - 48)124 - 132
(77 - 82)81 - 89
(50 - 55)44 - 53
(27 - 33)5-13
(3 - 8)
Model code No. 85X23
Vehicle speed Throttle position 1/8 58 - 66 (36 - 41)
EngineStall revolution
rpm
QR20DE 2,450 - 2,950
Engine speed
rpmLine pressure kPa (kg/cm2,psi)
D, 2 and 1 positions R position
Idle 500 (5.1, 73) 772 (7.9, 113)
Stall 1,233 (12.6, 179) 1,918 (19.6, 278)

EC-64
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
Basic Inspection
EBS00BMK
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.
>> GO TO 3
SEF983U
SEF976U
SEF977U

TROUBLE DIAGNOSIS
EC-89
[QR (WITH EURO-OBD)]
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WORK SUPPORT MODE
Work Item
*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of “DTC and 1st trip DTC”, refer toEC-12, "INDEX FOR DTC".)
Freeze Frame Data and 1st Trip Freeze Frame Data
*1: The items are the same as those of 1st trip freeze frame data.WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE
lFUEL PUMP WILL STOP BY TOUCHING “START” DUR-
ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN
lTHEIDLEAIRVOLUMETHATKEEPSTHEENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONT
lTHE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT.When releasing fuel pressure
from fuel line
TARGET IDLE RPM ADJ*
lIDLE CONDITION When setting target idle speed
TARGET IGNITION TIMING ADJ*
lIDLE CONDITION When adjusting target ignition tim-
ing
After adjustment, confirm target
ignition timing with a timing light.
Freeze frame data
item*1Description
DIAG TROUBLE
CODE
[PXXXX]
lThe engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
toEC-12, "
INDEX FOR DTC".)
FUEL SYS-B1
l“Fuel injection system status” at the moment a malfunction is detected is displayed.
lOne mode in the following is displayed.
“MODE 2”: Open loop due to detected system malfunction
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
“MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%]
lThe calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
or [°F]
lThe engine coolant temperature at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%]
l“Short-term fuel trim” at the moment a malfunction is detected is displayed.
lThe short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
L-FUEL TRIM-B1 [%]
l“Long-term fuel trim” at the moment a malfunction is detected is displayed.
lThe long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
[rpm]
lThe engine speed at the moment a malfunction is detected is displayed.
VHCL SPEED [km/h]
or [mph]
lThe vehicle speed at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]
lThe base fuel schedule at the moment a malfunction is detected is displayed.
INT/ATEMPSE[°C]
or [°F]
lThe intake air temperature at the moment a malfunction is detected is displayed.

EC-412
[QR (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
Basic Inspection
EBS00BMX
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Headlamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no-
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding “Diagnostic Procedure”.
>> GO TO 3.
SEF983U
SEF976U
SEF977U

TROUBLE DIAGNOSIS
EC-437
[QR (WITHOUT EURO-OBD)]
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*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of “DTC and 1st trip DTC”, refer toEC-379, "INDEX FOR DTC".)
Freeze Frame Data and 1st Trip Freeze Frame Data
*1: The items are the same as those of 1st trip freeze frame data.SELF-LEARNING CONT
lTHE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT.When releasing fuel pressure
from fuel line
TARGET IDLE RPM ADJ*
lIDLE CONDITION When setting target idle speed
TARGET IGNITION TIMING ADJ*
lIDLE CONDITION When adjusting target ignition tim-
ing
After adjustment, confirm target
ignition timing with a timing light. WORK ITEM CONDITION USAGE
Freeze frame data
item*1Description
DIAG TROUBLE
CODE
[PXXXX]
lThe engine control component part/control system has a trouble code, it is displayed as “PXXXX”. (Refer
toEC-379, "
INDEX FOR DTC".)
FUEL SYS-B1
l“Fuel injection system status” at the moment a malfunction is detected is displayed.
lOne mode in the following is displayed.
“MODE 2”: Open loop due to detected system malfunction
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
“MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%]
lThe calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
or [°F]
lThe engine coolant temperature at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%]
l“Short-term fuel trim” at the moment a malfunction is detected is displayed.
lThe short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
L-FUEL TRIM-B1 [%]
l“Long-term fuel trim” at the moment a malfunction is detected is displayed.
lThe long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
[rpm]
lThe engine speed at the moment a malfunction is detected is displayed.
VHCL SPEED [km/h]
or [mph]
lThe vehicle speed at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]
lThe base fuel schedule at the moment a malfunction is detected is displayed.
INT/ATEMPSE[°C]
or [°F]
lThe intake air temperature at the moment a malfunction is detected is displayed.