2003 NISSAN X-TRAIL Electronic Repair Manual

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Page 2489 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual OIL PUMP
LU-23
[YD22DDTi]
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OIL PUMPPFP:15010
Removal and InstallationEBS00B06
lRemove front cover. Refer to Primary Timing ChainEM-163, "PRIMARY TIMING CHAIN".
Disassembly and

Page 2490 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual LU-24
[YD22DDTi]
OIL PUMP
lCalculate the clearance between inner rotor and oil pump hous-
ing as follows.
1. Measure the outer diameter of protruded portion of inner rotor
(Position 5)
2. Measure the

Page 2491 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual OIL COOLER
LU-25
[YD22DDTi]
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OIL COOLERPFP:21305
Removal and InstallationEBS00B09
CAUTION:
lBe careful not to get burned when the engine and engine oil are hot.
lWhen removing

Page 2492 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual LU-26
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00CTZ
OIL PRESSURE
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in)
OIL

Page 2493 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION
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MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools .................

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION
A
B
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MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
DESCRIPTION ............................................................ 4
Pre-delivery Inspection Items ................................... 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
PERIODIC MAINTENANCE ....................................... 7
Periodic Maintenance ............................................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE PETROL ENGINE) .................. 7
CHASSIS AND BODY MAINTENANCE
(QR20DE PETROL ENGINE) ............................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) ................ 8
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE PETROL ENGINE) .................11
CHASSIS AND BODY MAINTENANCE
(QR20DE PETROL ENGINE) ............................. 12
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) .............. 13
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) ............................ 14
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 15
RECOMMENDED FLUIDS AND LUBRICANTS ...... 17
Fluids and Lubricants ............................................. 17
SAE Viscosity Number ........................................... 18
GASOLINE ENGINE ........................................... 18
DISEL ENGINE ................................................... 18
Engine Coolant Mixture Ratio ................................ 19
ENGINE MAINTENANCE (QR20DE) ....................... 20
Checking Drive Belts .............................................. 20
Changing Engine Coolant ...................................... 20
DRAINING ENGINE COOLANT ......................... 20
REFILLING ENGINE COOLANT ........................ 21
FLUSHING COOLING SYSTEM ......................... 21Checking Cooling System ...................................... 22
CHECKING COOLING SYSTEM HOSES ........... 22
CHECKING RADIATOR ...................................... 22
CHECKING RADIATOR CAP ............................. 22
CHECKING COOLING SYSTEM FOR LEAKS ... 23
Checking Fuel Lines ............................................... 23
Changing Air Cleaner Filter .................................... 23
VISCOUS PAPER TYPE ..................................... 23
Changing Engine Oil ............................................... 24
Changing Oil Filter .................................................. 24
Checking and Changing Spark Plugs ..................... 25
Checking EVAP Vapor Lines .................................. 26
ENGINE MAINTENANCE (YD22DDTI) .................... 27
Checking Drive Belts .............................................. 27
Changing Engine Coolant ....................................... 27
DRAINING ENGINE COOLANT .......................... 27
REFILLING ENGINE COOLANT ......................... 28
FLUSHING COOLING SYSTEM ......................... 29
Checking Cooling System ...................................... 29
CHECKING COOLING SYSTEM HOSES ........... 29
CHECKING RADIATOR ...................................... 29
CHECKING RADIATOR CAP .............................. 29
CHECKING COOLING SYSTEM FOR LEAKS ... 30
Checking Fuel Lines ............................................... 30
Changing Fuel Filter ............................................... 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 31
Changing Air Cleaner Filter .................................... 31
VISCCOUS PAPER TYPE .................................. 31
Changing Engine Oil ............................................... 32
Changing Oil Filter .................................................. 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 34
Draining Water ........................................................ 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking Clutch Fluid Level and Leaks ................. 35
Checking Clutch System ........................................ 35
Checking M/T Oil .................................................... 35
Changing M/T Oil .................................................... 35

Page 2494 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MA-2
Checking A/T Fluid ................................................. 36
Changing A/T Fluid ................................................. 36
Checking Transfer Oil .............................

MA-2
Checking A/T Fluid ................................................. 36
Changing A/T Fluid ................................................. 36
Checking Transfer Oil ............................................. 37
Changing Transfer Oil ............................................. 37
Checking Propeller Shaft ........................................ 37
Checking Differential Gear Oil ................................ 37
Changing Differential Gear Oil ................................ 37
Balancing Wheels ................................................... 38
Rotation .................................................................. 38
Checking Brake Fluid Level and Leaks .................. 38
Checking Brake Lines and Cables ......................... 39
Changing Brake Fluid ............................................. 39
Checking Disc Brake .............................................. 39
ROTOR ................................................................ 39
CALIPER ............................................................. 39
PAD ..................................................................... 40
Checking Drum Brake ............................................ 40
WHEEL CYLINDER ............................................. 40
DRUM .................................................................. 40
LINING ................................................................. 40
Checking Steering Gear and Linkage ..................... 40STEERING GEAR ...............................................40
STEERING LINKAGE ..........................................40
Checking Power Steering Fluid and Lines ..............41
Axle and Suspension Parts .....................................41
Drive Shaft ..............................................................42
Lubricating Locks, Hinges and Hood Latches .........42
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters ..........................................................42
Checking Body Corrosion .......................................42
HEMMED PANELS ..............................................42
PANEL JOINT ......................................................42
PANEL EDGE ......................................................42
PARTS CONTACT ...............................................42
PROTECTORS ....................................................43
ANTI-CORROSION MATERIALS ........................43
DRAIN HOLES .....................................................43
SERVICE DATA AND SPECIFICATIONS (SDS) ......44
Standard and Limit ..................................................44
BELT DEFLECTION AND TENSION (QR20DE)... 44
SPARK PLUG (QR20DE) ....................................44

Page 2495 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual PREPARATION
MA-3
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PREPARATIONPFP:00002
Special Service ToolsELS000B6
Tool number
Tool nameDescription
KV10115801
Oil filter wrenchRemoving oil filter
(QR20DE engine model)
S-N

Page 2496 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MA-4
DESCRIPTION
DESCRIPTION
PFP:00000
Pre-delivery Inspection ItemsELS000AK
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other th

MA-4
DESCRIPTION
DESCRIPTION
PFP:00000
Pre-delivery Inspection ItemsELS000AK
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level

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