2003 NISSAN X-TRAIL Electronic Repair Manual

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Page 2577 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSAXLE ASSEMBLY
MT-41
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10. Install 1st-2nd fork rod and 1st-2nd shift fork, and then install
retaining pin.
CAUTION:
Retaining pins are not reusable. Never reuse them.
11.

Page 2578 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-42
TRANSAXLE ASSEMBLY
21. Install retaining pin onto reverse bracket.
CAUTION:
Retaining pins are not reusable. Never reuse them.
22. Install reverse shift fork and reverse fork rod.
23. Install re

Page 2579 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSAXLE ASSEMBLY
MT-43
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d. With snap ring of mainshaft rear bearing temporarily installed,
place transaxle case over clutch housing.
e. Install control assembly.
CAUTION:
Do

Page 2580 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-44
TRANSAXLE ASSEMBLY
29. Install 2 shift check sleeves, 4 check balls, 4 check springs, and
4 check ball plugs.
CAUTION:
Check ball plugs are not reusable. Never reuse them.
30. Apply recommended

MT-44
TRANSAXLE ASSEMBLY
29. Install 2 shift check sleeves, 4 check balls, 4 check springs, and
4 check ball plugs.
CAUTION:
Check ball plugs are not reusable. Never reuse them.
30. Apply recommended sealant to threads of neutral switch and
reverse lamp switch. Then install them into transaxle case.
31. Install gaskets onto drain plug and filler plug, and then install
them into transaxle case.
CAUTION:
lGaskets are not reusable. Never reuse them.
lAfter oil is filled, tighten filler plug to specified torque.
Adjustment (RS5F51A)ECS0046A
INPUTSHAFT END PLAY
lWhen adjusting input shaft end play, select adjusting shim for
input shaft bearing. To select adjusting shim, measure clearance
between transaxle case and input shaft rear bearing.
lCalculate dimension "O" (thickness of adjusting shim) using the
following procedure to satisfy specification of end play for input
shaft rear bearing.
Adjusting Shim
CAUTION:
Only 1 adjusting shim can be selected.
SCIA0959E
SCIA0895E
End play : 0 - 0.06 mm (0 - 0.0024 in)
Dimension“O” = (O
1-O2)+Endplay
O : Thickness of adjusting shim
O
1: Distance between transaxle case end face
and mounting face of adjusting shim
O
2: Distance between clutch housing case end
face and end face of input shaft rear bearing
SCIA1006E
Shim thickness Part number Shim thickness Part number Shim thickness Part number
0.40 mm (0.0157 in)
0.44 mm (0.0173 in)
0.48 mm (0.0189 in)
0.52 mm (0.0205 in)
0.56 mm (0.0220 in)
0.60 mm (0.0236 in)
0.64 mm (0.0252 in)
0.68 mm (0.0268 in)
0.72 mm (0.0283 in)
0.76 mm (0.0299 in)
0.80 mm (0.0315 in)
0.84 mm (0.0331 in)32225 8H500
32225 8H501
32225 8H502
32225 8H503
32225 8H504
32225 8H505
32225 8H506
32225 8H507
32225 8H508
32225 8H509
32225 8H510
32225 8H5110.88 mm (0.0346 in)
0.92 mm (0.0362 in)
0.96 mm (0.0378 in)
1.00 mm (0.0396 in)
1.04 mm (0.0409 in)
1.08 mm (0.0425 in)
1.12 mm (0.0441 in)
1.16 mm (0.0457 in)
1.20 mm (0.0472 in)
1.24 mm (0.0488 in)
1.28 mm (0.0504 in)
1.32 mm (0.0520 in)32225 8H512
32225 8H513
32225 8H514
32225 8H515
32225 8H516
32225 8H517
32225 8H518
32225 8H519
32225 8H520
32225 8H521
32225 8H522
32225 8H5231.36 mm (0.0520 in)
1.40 mm (0.0551 in)
1.44 mm (0.0567 in)
1.48 mm (0.0583 in)
1.52 mm (0.0598 in)
1.56 mm (0.0614 in)
1.60 mm (0.0630 in)
1.64 mm (0.0646 in)
1.68 mm (0.0661 in)
1.72 mm (0.0677 in)32225 8H524
32225 8H560
32225 8H561
32225 8H562
32225 8H563
32225 8H564
32225 8H565
32225 8H566
32225 8H567
32225 8H568

Page 2581 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSAXLE ASSEMBLY
MT-45
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1. Using depth micrometer and straight edge, measure dimension
"O
1" between transaxle case end face and mounting face of
adjusting shim.
2. Using de

Page 2582 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-46
TRANSAXLE ASSEMBLY
1. Using dial gauge and scale, measure dimension "L1" between
clutch housing case end face and mounting face of adjusting
shim.
2. Install outer race onto differential side be

Page 2583 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSAXLE ASSEMBLY
MT-47
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Adjusting Shim
CAUTION:
Only 1 adjusting shim can be selected.
1. Install mainshaft assembly to clutch housing.
2. Install snap ring to transaxle cas

Page 2584 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-48
TRANSAXLE ASSEMBLY
Adjusting Shim
CAUTION:
Only 1 adjusting shim can be selected.
1. Using depth micrometer and straight edge, measure dimension
"Q
1" between transaxle case end face and mountin

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