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PRIMARY TIMING CHAIN
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19. Remove chain guide and tension guides.
20. Remove fuel supply pump.
21. Remove power steering pump.
22. Remove camshaft sprockets.
lLoosen the camshaft sprockets installation bolts by fixing the
hexagonal portion of the camshaft.
23. Remove rear chain case.
lLoosen fixing bolts in the reverse order of that shown in the
figure and remove them.
lUsesealcutter(SST)forremoval.
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EM-168
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PRIMARY TIMING CHAIN
INSPECTION AFTER REMOVAL
Timing Chain
Check for cracks and excessive wear at roller links. Replace
chain if necessary.
INSTALLATION
1. Install rear chain case.
a. Apply a continuous bead of Genuine Liquid Gasket or eqivalent
on locations shown in the figure. Refer toEM-103, "
Precautions
for Liquid Gasket".
A: Apply bead so that it does not protrude into the oil passage.
B, C: Minimize overlapping area of bead, by starting and ending
at areas of bead as shown in the figure. Apply so that the portion
marked * comes at an external location but cannot be viewed
externally after engine assembly.
D: Leave the start and end areas of the bead slightly protruding
from the case surface.
SEM984C
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b. Install four O-rings to the grooves of the cylinder block and fuel
supply pump bracket.
c. Install rear chain case.
lWhen installing NISSAN X-TRAIL 2003 Electronic Repair Manual PRIMARY TIMING CHAIN
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b. Install four O-rings to the grooves of the cylinder block and fuel
supply pump bracket.
c. Install rear chain case.
lWhen installing](/manual-img/5/57402/w960_57402-2138.png)
PRIMARY TIMING CHAIN
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b. Install four O-rings to the grooves of the cylinder block and fuel
supply pump bracket.
c. Install rear chain case.
lWhen installing, align the dowel pin with the pin hole.
d. Tighten bolts in the numerical order shown in the figure.
lInstall the following four types of bolts, referring to the figure.
lThe shank length under the bolt neck above is the length of
threaded part (pilot portion not included).
e. After tightening all the bolts, re-tighten in the same order.
2. Install power steering pump.
3. Install fuel supply pump.
lBefore installing, make sure the notch on the fuel supply
pump flange and the hole 6 mm (0.24 in) in diameter on the
pump body are aligned.
4. Install chain guide and tension guides.
5. Install crankshaft sprocket, aligning it with the crankshaft key on
the far side.
JEM141G
16 mm (0.63 in) : Bolt No. 1, 2, 16, 17, 18, 19, 20, 21, 22
20 mm (0.79 in) : Bolt No. 3, 4, 6, 9, 10, 11, 13, 14
25mm(0.98in) :BoltNo.12,15
35mm(1.38in) :BoltNo.5,7,8
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![NISSAN X-TRAIL 2003 Electronic Repair Manual EM-170
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PRIMARY TIMING CHAIN
6. Install primary timing chain with fuel supply pump sprocket.
lWhen installing, match the alignment marks on sprockets with
color coded alignment marks (colore NISSAN X-TRAIL 2003 Electronic Repair Manual EM-170
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PRIMARY TIMING CHAIN
6. Install primary timing chain with fuel supply pump sprocket.
lWhen installing, match the alignment marks on sprockets with
color coded alignment marks (colore](/manual-img/5/57402/w960_57402-2139.png)
EM-170
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PRIMARY TIMING CHAIN
6. Install primary timing chain with fuel supply pump sprocket.
lWhen installing, match the alignment marks on sprockets with
color coded alignment marks (colored links) on the chain.
lInstall fuel supply pump sprocket washer with the surface
marked “F” (front mark) facing the front of the engine.
7. Install timing chain onto power steering pump sprocket and
through chain guide.
8. Use the positioning stopper pin (SST) to hold the fuel supply
pump sprocket and install the bolt.
lUsing a TORX wrench (SST), turn the pump shaft little by little
to adjust the position of the pump flange. Insert positioning
stopper pin (SST) into the hole 6 mm (0.24 in) in diameter on
the fuel supply pump sprocket so that the stopper pin goes
through the pump flange to the pump body. While the stopper
pinisinplace,installthebolt.
9. Install timing chain slack guide.
10. Install chain tensioner.
lPush the plunger of the chain tensioner. While keeping
plunger pressed down with a push pin, etc., install the chain
tensioner.
lAfter installation, pull out the push pin holding the plunger.
lCheck again that the alignment marks on the sprockets
and the colored alignment marks on timing chain are
aligned.
11. Install front oil seal to oil pump.
lUsing a suitable drift [62 mm (2.44 in) dia.], force fit the seal
until it hits the bottom.
lDo not touch lips of oil seal. Make sure seal surfaces are
free of foreign materials.
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12. Install chain case cover (for opening for power steering pump
removal/installation) to oil pump.
lApply a continuous bead of Genuin NISSAN X-TRAIL 2003 Electronic Repair Manual PRIMARY TIMING CHAIN
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12. Install chain case cover (for opening for power steering pump
removal/installation) to oil pump.
lApply a continuous bead of Genuin](/manual-img/5/57402/w960_57402-2140.png)
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12. Install chain case cover (for opening for power steering pump
removal/installation) to oil pump.
lApply a continuous bead of Genuine Liquid Gasket or equiv-
alent as shown in the figure. Refer toEM-103, "
Precautions
for Liquid Gasket".
lApply liquid gasket on oil pump-side surface.
13. Install oil pump.
a. Apply a continuous bead of Genuine Liquid Gasket or equiva-
lent on locations shown in the figure. Refer toEM-103, "
Precau-
tions for Liquid Gasket".
A: Leave the start and end areas of the bead slightly protruding
from the surface.
B: Apply liquid gasket along upper end surface of oil pump.
b. Install oil pump drive spacer to crankshaft.
lInstall with the front mark (punched mark) facing the front of
the engine.
c. Install O-ring into the groove of rear chain case.
d. Install oil pump.
lWhen installing, align the inner rotor in the direction of the two
facing flats of the oil pump drive spacer.
lWhen installing, align the dowel pin with the pin hole.
e. Tighten fixing bolts in the numerical order shown in the figure.
f. After tightening all the bolts, re-tighten in the same order.
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EM-172
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PRIMARY TIMING CHAIN
14. Check gaps on upper oil pan mounting surface.
lUsing straightedge and feeler gauge, measure gaps between
the locations of the following parts:
lIf the measured value is out of the above range, install again.
15. Install crankshaft pulley.
a. Install crankshaft pulley to crankshaft.
b. Hold crankshaft pulley with the pulley holder (SST).
c. Tighten bolt to 20 to 29 N·m (2.0 to 3.0 kg-m, 15 to 21 ft-lb).
d. Put an alignment mark on crankshaft pulley that aligns with one
of the punched marks on the bolt.
e. Tighten fixing bolt another 60°-66°[target: 60°(turn by one
notch)].
16. Install secondary timing chain and the associated parts.
Refer toEM-161, "
INSTALLATION".
17. Install in the reverse order of removal hereafter.Oil pump and rear chain case:
Standard : – 0.14 to 0.14 mm (– 0.0055 to 0.0055 in)
Rear chain case and cylinder block:
Standard : – 0.25 to 0.13 mm (– 0.0098 to 0.0051 in)
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![NISSAN X-TRAIL 2003 Electronic Repair Manual CYLINDER HEAD
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CYLINDER HEADPFP:11041
On-Vehicle ServiceEBS00BPL
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Using CONSULT- NISSAN X-TRAIL 2003 Electronic Repair Manual CYLINDER HEAD
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CYLINDER HEADPFP:11041
On-Vehicle ServiceEBS00BPL
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Using CONSULT-](/manual-img/5/57402/w960_57402-2142.png)
CYLINDER HEAD
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CYLINDER HEADPFP:11041
On-Vehicle ServiceEBS00BPL
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Using CONSULT-II, make sure no error codes are indicated for self-diagnosis items. Refer toEC-672,
"Basic Inspection".
lDo not disconnect CONSULT-II until the end of this operation; it will be used to check engine rpm and
for error detection at the end of this operation.
3. Disconnect the negative battery terminal.
4. Remove the following parts.
lCharge air cooler (Refer toEM-114, "Removal and Installation".)
5. To prevent fuel from being injected during inspection, remove
fuel supply pump fuse [ENG CONT (20A)] from fuse box on the
left side of engine compartment.
lAmong marks on fuse box, [ENG CONT 3 (20A)] is for fuel
supply pump fuse.
6. Remove glow plugs from all the cylinders. Refer toEM-130,
"Removal and Installation".
CAUTION:
lBefore removal, clean the surrounding area to prevent
entry of any foreign materials into the engine.
lCarefully remove glow plugs to prevent any damage or
breakage.
lHandle with care to avoid applying any shock to glow plugs.
7. Install adapter to installation holes of glow plugs and connect
compression gauge for diesel engine.
8. Connect battery negative terminal.
9. Set the ignition switch to “START” and crank. When gauge
pointer stabilizes, read compression pressure and engine rpm.
Repeat the above steps for each cylinder.
lAlways use a fully-charged battery to obtain specified engine
speed.
Unit:kPa(bar,kg/cm2, psi)/rpm
lWhen engine rpm is out of the specified range, check the specific gravity of battery liquid. Measure
again under corrected conditions.
lIf engine rpm exceeds the limit, check valve clearance and combustion chamber components (valves,
valve seats, cylinder head gaskets, piston rings, pistons, cylinder bores, cylinder block upper and lower
surfaces) and measure again.
lIf compression pressure is low in some cylinders, apply engine oil from glow plug installation hole. Then
check pressure again.
–If compression pressure becomes normal after applying oil, piston ring may be worn or damaged.
Check piston ring for malfunction. If any, replace piston ring.
–If compression pressure is still low after applying oil, valve may be malfunctioning. Check valve for mal-
function. If contact malfunction is found, replace valve or valve seat.
lIf compression pressure in adjacent two cylinders is low after applying oil, pressure may be leaking
from gasket. In this case, replace cylinder head gasket.
SBIA0192E
:18-21N·m(1.8-2.2kg-m,13-15ft-lb)
Standard MinimumDifference limit between
cylinders
2,893 (28.9, 29.5, 419)/
2002,452 (24.52, 25.0, 356)/
200490 (4.90, 5.0, 71)/200
SEM112G
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![NISSAN X-TRAIL 2003 Electronic Repair Manual EM-174
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CYLINDER HEAD
10. Complete this operation as follows:
a. Turn the ignition switch to “OFF”.
b. Disconnect battery negative terminal.
c. Install glow plug and install all the part NISSAN X-TRAIL 2003 Electronic Repair Manual EM-174
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CYLINDER HEAD
10. Complete this operation as follows:
a. Turn the ignition switch to “OFF”.
b. Disconnect battery negative terminal.
c. Install glow plug and install all the part](/manual-img/5/57402/w960_57402-2143.png)
EM-174
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CYLINDER HEAD
10. Complete this operation as follows:
a. Turn the ignition switch to “OFF”.
b. Disconnect battery negative terminal.
c. Install glow plug and install all the parts removed in step 4.
d. Install fuel supply pump fuse [ENG CONT (20A)].
e. Connect battery negative terminal.
f. Using CONSULT-II make sure no error code is indicated for items of self-diagnosis.
Removal and InstallationEBS00BPM
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
REMOVAL
1. Remove drain coolant. Refer toCO-30, "Changing Engine Coolant".
2. Remove the following parts:
lCharge air cooler (Refer toEM-114, "Removal and Installation".)
lRocker cover (Refer toEM-147, "Removal and Installation".)
lAir cleaner and air duct (Refer toEM-112, "Removal and Installation".)
lVacuum pump (Refer toEM-131, "Removal and Installation".)
lInjection tube, spill tube and fuel injector (Refer toEM-135, "Removal and Installation".)
lIntake manifold (Refer toEM-115, "Removal and Installation".)
lExhaust manifold (Refer toEM-119, "Removal and Installation".)
lSecondary timing chain (Refer toEM-158, "Removal and Installation".)
lCamshaft (Refer toEM-149, "Removal and Installation".)
SBIA0193E
1. Glow plug 2. Cylinder head assembly 3. Cylinder head bolt
4. Thermal transmitter 5. Engine coolant temperature sensor 6. Gasket
7. Water outlet 8. Glow plate