2003 NISSAN X-TRAIL Electronic Repair Manual

relay tow ESP trip computer jack points brake

Page 993 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
A
B
CL
CLUTCH
PRECAUTIONS .......................................................... 2
Caution ...............................

CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
A
B
CL
CLUTCH
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tool ......................................... 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
CLUTCH PEDAL ........................................................ 5
On-vehicle Inspection and Adjustment ..................... 5
HEIGHT ADJUSTMENT ....................................... 5
CLUTCH SWITCH POSITION ADJUSTMENT ..... 5
FREE PLAY INSPECTION .................................... 6
CLEARANCE CHECK ........................................... 6
Removal and Installation .......................................... 6
INSPECTION AFTER REMOVAL ......................... 7
CLUTCH FLUID .......................................................... 8
Air Bleeding Procedure ............................................ 8
CLUTCH MASTER CYLINDER .................................. 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ......................................................... 10
OPERATING CYLINDER ...........................................11Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSTALLATION ................................................... 11
Disassembly and Assembly .................................... 11
DISASSEMBLY ................................................... 11
INSPECTION AFTER DISASSEMBLY ................ 11
ASSEMBLY ......................................................... 11
CLUTCH PIPING ....................................................... 12
Removal and Installation ........................................ 12
CLUTCH RELEASE MECHANISM ........................... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVEL ....................... 13
INSTALLATION ................................................... 13
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL... 15
Removal and Installation ........................................ 15
REMOBAL ........................................................... 15
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 17
Clutch Control System ............................................ 17
Clutch Master Cylinder ........................................... 17
Clutch Operating Cylinder ...................................... 17
Clutch Disk ............................................................. 17
Clutch Cover ........................................................... 17
Clutch Pedal ........................................................... 17

Page 994 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual CL-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
CautionECS004JW
lRecommended fluid is brake fluid “DOT 3”or“DOT4”.
lNever reuse drained brake fluid.
lBe careful not to splash brake fluid on painted are

Page 995 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual PREPARATION
CL-3
D
E
F
G
H
I
J
K
L
MA
B
CL
PREPARATIONPFP:00002
Special Service ToolsECS004JX
Commercial Service ToolECS004JY
To o l n a m e
Tool numberDescription
Pin punch
ST23550000
Tip diameter: 4

Page 996 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual CL-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting ChartECS004JZ
Use the chart below to help you find the ca

Page 997 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual CLUTCH PEDAL
CL-5
D
E
F
G
H
I
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K
L
MA
B
CL
CLUTCH PEDALPFP:46540
On-vehicle Inspection and AdjustmentECS0 01 W B
HEIGHT ADJUSTMENT
1. Check that clutch pedal height H1from upper surface of the
dash p

Page 998 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual CL-6
CLUTCH PEDAL
FREE PLAY INSPECTION
lPress the clutch pedal by hand until certain resistance can be
felt. Using a scale, check that the free play is within the specified
range.
CLEARANCE CHECK
1. S

Page 999 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual CLUTCH PEDAL
CL-7
D
E
F
G
H
I
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K
L
MA
B
CL
INSPECTION AFTER REMOVAL
lCheck clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found,
replace the clutch pedal.
lCh

Page 1000 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual CL-8
CLUTCH FLUID
CLUTCH FLUID
PFP:00017
Air Bleeding ProcedureECS001WD
CAUTION:
lMonitor fluid level in the reservoir to make sure it does not empty.
lDo not spill clutch fluid onto painted surfaces.

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