Page 657 of 3066

TROUBLE DIAGNOSIS
ATC-79
C
D
E
F
G
H
I
K
L
MA
B
AT C
12.CHECK CIRCUIT CONTINUITY BETWEEN ECM AND AUTO AMP. (QR ENGINE)
Disconnect ECM connector and auto amp. connector.
OK or NG
OK >> CheckEC-634, "REFRIGERANT PRESSURE SEN-
SOR"in ECM.
NG >> Repair harness or connector.
13.CHECK CIRCUIT CONTINUITY BETWEEN ECM AND AUTO AMP. (QR ENGINE)
Disconnect ECM connector and auto amp. connector.
OK or NG
OK >> CheckEC-634, "REFRIGERANT PRESSURE SEN-
SOR"in ECM.
NG >> Repair harness or connector.
14.CHECK VOLTAGE FOR AUTO AMP. (COMPRESSOR ON SIGNAL)
OK or NG
OK >> INSPECTION END.
NG >> GO TO 15.
15.CHECK DUAL- PRESSURE SWITCH (YD ENGINE)
Refer toAT C - 8 1 , "
Dual-pressure Switch (With diesel engine)".
OK or NG
OK >> GO TO 16.
NG >> Replace the dual-pressure switch.
Te r m i n a l s
Continuity ECM Auto amp.
ConnectorTerminal (Wire
color)ConnectorTerminal (Wire
color)
F43 44 (L/R) M52 4 (L/R) Yes
RJIA0543E
Te r m i n a l s
Continuity ECM connector Auto amp. connector
ConnectorTerminal (Wire
color)ConnectorTerminal (Wire
color)
F43 30 (PU/W) M53 30 (PU/W) Yes
RJIA0544E
Te r m i n a l s
Condition Voltage (+)
(-)
ConnectorTe r m i n a l
(Wire color)
M52 4 (L/R) GroundA/C SW: ON Approx. 0V
A/C SW: OFFApprox.
4.8V
RJIA0539E
Page 658 of 3066

ATC-80
TROUBLE DIAGNOSIS
16.CHECK CIRCUIT CONTINUITY BETWEEN AUTO AMP. AND DUAL-PRESSURE SWITCH
Disconnect the auto amp. connector.
OK or NG
OK >> GO TO 17.
NG >> Repair harness or connector.
17.CHECK CIRCUIT CONTINUITY BETWEEN DUAL-PRESSURE SWITCH AND ECM
Disconnect the ECM connector.
OK or NG
OK >> CheckEC-824, "AIR CONDITIONER CONTROL"in the
ECM.
NG >> Repair harness or connector.
COMPONENT INSPECTION
A/C Relay
Check continuity between terminal Nos. 3 and 5.
If NG, replace relay.
Refrigerant Pressure Sensor (With gasoline engine)
The refrigerant pressure sensor is attached to the liquid tank (con-
denser).
Te r m i n a l s
Continuity Auto amp. Dual-pressure switch
ConnectorTerminal (Wire
color)ConnectorTerminal (Wire
color)
M52-4 (L/R) 4 (L/R) E40-2 (L/R) 2 (L/R) Yes
RJIA0545E
Te r m i n a l s
Continuity Dual-pressure switch connector ECM connector
ConnectorTerminal (Wire
color)ConnectorTerminal (Wire
color)
E40 1 (PU/W) F34-D 23 (PU/W) Yes
RJIA0546E
Conditions Continuity
12V direct current supply between terminal Nos. 1
and 2Ye s
No current supply No
RHA638H
RJIA0547E
Page 659 of 3066
TROUBLE DIAGNOSIS
ATC-81
C
D
E
F
G
H
I
K
L
MA
B
AT C
Dual-pressure Switch (With diesel engine)
Thermal Protector (With diesel engine)
Check continuity between compressor harness terminal and field
coil.
Insufficient CoolingEJS001H6
SYMPTOM: Insufficient cooling
Compressor: ON
KPa (bar, kg/cm2,psi)Compressor: OFF
KPa (bar, kg/cm2,psi)
Low-pressure side 186 (1.86, 1.9, 27) 177 (1.77, 1.8, 26)
High-pressure side 1,569 (15.7, 16, 228) 2,746 (27.5, 28, 398)
RJIA0548E
RHA671H
Page 660 of 3066
ATC-82
TROUBLE DIAGNOSIS
INSPECTION FLOW
*1 Self-diagnosisAT C - 4 2, see No.1. *2 Air mix door motor circuitAT C - 6 1*3 Test readingAT C - 8 5 , "Te s t R e a d i n g
(QR engine)",AT C - 8 5 , "Test Reading
(YD engine)".
*4 Self-diagnosisAT C - 4 9 , "
AUXILIARY
MECHANISM: TEMPERATURE SET-
TING TRIMMER"STEP6.*5 LAN system circuitAT C -5 6
*6 Blower motor circuitAT C -6 7
*7 Magnet clutch circuitAT C - 7 3*8AT C - 8 3 , "PERFORMANCE TEST
DIAGNOSES"
*9 Operational checkAT C - 5 1
*10 Self-diagnosisAT C - 4 2, see No.5 or
7.*11 Checking drive belts,EM-13QR
engine;EM-110
YD engine*12 Cooling fan motor operation ,CO-7QR engine;CO-28YD engine
RJIA0549E
Page 661 of 3066
TROUBLE DIAGNOSIS
ATC-83
C
D
E
F
G
H
I
K
L
MA
B
AT C
PERFORMANCE TEST DIAGNOSES
*1 Performance chartAT C - 8 4*3 Trouble diagnoses for abnormal pres-
sureAT C - 8 6*4 Air mix door motor circuitAT C - 6 1
*2 Performance chartAT C - 8 4
Page 662 of 3066
ATC-84
TROUBLE DIAGNOSIS
PERFORMANCE CHART
Test Condition
Testing must be performed as follows:
*1ATC-129, "Removal and Installation
for Compressor Clutch"
*2 Trouble diagnoses for blower motor
AT C - 6 7 , "
Blower Motor Circuit"
*3 Belt tension,EM-13QR engine ;EM-
11 0YD engine
Page 663 of 3066

TROUBLE DIAGNOSIS
ATC-85
C
D
E
F
G
H
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K
L
MA
B
AT C
Test Reading (QR engine)
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Test Reading (YD engine)
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Vehicle location Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door windows Open
Hood Open
TEMP. Max. COLD
Mode switch (Ventilation) set
Intake switch (Recirculation) set
(blower) speedMax. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet
Discharge air temperature at center ventilator
°C(°F) Relative humidity
%Air temperature
°C(°F)
50 - 6025 (77) 10.0 - 11.6 (50 - 53 )
30 (86) 13.9 - 16.2 (57 - 61)
35 (95) 17.8 - 21.4 (64 - 71)
60 - 7025 (77) 11.6 - 13.9 (53 - 57)
30 (86) 16.2 - 18.9 (61 - 66)
35 (95) 21.4 - 24.5 (71 - 76)
Ambient air
High-pressure (Discharge side)
kPa (kg/cm2, psi)Low-pressure (Suction side)
kPa (kg/cm2, psi) Relative humidity
%Air temperature
°C(°F)
50 - 7030 (86)980 - 1,180
( 9.99 - 12.04 , 142 - 171)230 - 270 (2.35 - 2.75, 33 - 39)
35 (95)1,180 - 1,390
(12.04 - 14.18 , 171 - 202)260 - 310 (2.65 - 3.16, 38 - 45)
40 (104)1,400 - 1,580
( 14.28 - 16.12 , 203 - 229)300 - 350 (3.06 - 3.57, 44 - 51)
Inside air (Recirculating air) at blower assembly inlet
Discharge air temperature at center ventilator
°C(°F) Relative humidity
%Air temperature
°C(°F)
50 - 6020 (68) 6.5 - 9.0 (44 - 48)
25(77) 12 - 14(54 - 57)
30 (86) 15.5 - 18.8 (60 - 66)
35 (95) 20.4 - 24.0 (69 - 75)
60 - 7020 (68) 9.0 - 11.0 (48 - 52)
25(77) 14.0 - 16.5 (57 - 62)
30 (86) 18.8 - 21.5 (66 - 71)
35 (95) 24 - 27 (75 - 81)
Page 664 of 3066

ATC-86
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSES FOR ABNORMAL PRESSURE
Whenever system's high and/or low side pressure is abnormal, diagnose using a manifold gauge. The marker
above the gauge scale in the following tables indicates the standard (normal) pressure range. Since the stan-
dard (normal) pressure, however, differs from vehicle to vehicle, refer to above table (Ambient air temperature-
to-operating pressure table).
Both High and Low-pressure Sides are Too High.
Ambient air
High-pressure (Discharge side)
kPa (kg/cm2, psi)Low-pressure (Suction side)
kPa (kg/cm2, psi) Relative humidity
%Air temperature
°C(°F)
50 - 7020 (68) 765 - 922 (7.8 - 9.4, 111 - 134) 177 - 226 (1.8 - 2.3, 26 - 33)
25 (77) 922 - 1,020 ( 9.4 - 10.4, 134 - 148) 196 - 245 (2.0 - 2.5, 28 - 36)
30 (86) 1,177 - 1,451 (12.0 - 14.8, 171 - 210) 235 - 284 (2.4 - 2.9, 34 - 41)
35 (95) 1,373 - 1,667 (14 - 17, 199 - 242) 275 - 333 (2.8 - 3.4, 40 - 48)
40 (104) 1,618 - 1,961 (16.5 - 20.0, 235 - 284) 333 - 392 (3.4 - 4.0, 48 - 57)
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high and low-pressure
sides are too high.Pressure is reduced soon after
water is splashed on con-
denser.Excessive refrigerant charge in
refrigeration cycleReduce refrigerant until speci-
fied pressure is obtained.
Air suction by cooling fan is
insufficient.Insufficient condenser cooling
performance
¯
1. Condenser fins are clogged.
2. Improper fan rotation of cool-
ing fan
lClean condenser.
lCheck and repair cooling fan
as necessary.
lLow-pressure pipe is not
cold.
lWhen compressor is stopped
high-pressure value quickly
drops by approximately 196
kPa (2 kg/cm2, 28 psi). It
then decreases gradually
thereafter.Poor heat exchange in con-
denser
(After compressor operation
stops, high pressure decreases
too slowly.)
¯
Air in refrigeration cycleEvacuate repeatedly and
recharge system.
Engine tends to overheat.Engine cooling systems mal-
function.Check and repair each engine
cooling system.
lAn area of the low-pressure
pipe is colder than areas
near the evaporator outlet.
lPlates are sometimes cov-
ered with frost.
lExcessive liquid refrigerant
on low-pressure side
lExcessive refrigerant dis-
charge flow
lExpansion valve is open a lit-
tle compared with the specifi-
cation.
¯
1. Improper thermal valve
installation
2. Improper expansion valve
adjustmentReplace expansion valve.
AC359A