2003 NISSAN X-TRAIL Electronic Repair Manual

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Page 2993 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSFER ASSEMBLY
TF-23
C
E
F
G
H
I
J
K
L
MA
B
TF
8. Using a puller, remove the oil seal from the gear ring.
Transfer case
1. Remove the pinion sleeve assembly.
2. Remove the adapter case.
3. Remove t

Page 2994 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TF-24
TRANSFER ASSEMBLY
CAUTION:
If a malfunction is detected on the drive gear or drive pinion gear, replace the drive gear and drive pin-
ion gear as a set.
Bearings
lCheck for seizure, peeling, wea

Page 2995 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSFER ASSEMBLY
TF-25
C
E
F
G
H
I
J
K
L
MA
B
TF
4. Use the formula below to calculate adjusting shim thickness T1at the ring gear bearing on the transfer
case.
5. Select the adjusting shim.
lFor inf

TRANSFER ASSEMBLY
TF-25
C
E
F
G
H
I
J
K
L
MA
B
TF
4. Use the formula below to calculate adjusting shim thickness T1at the ring gear bearing on the transfer
case.
5. Select the adjusting shim.
lFor information on selecting an adjusting shim, refer toTF-60, "SELECTIVE PARTS".
CAUTION:
lOnly one adjusting shim can be selected.
lIf no adjusting shim with the calculated value is available, select the thicker and closest one.
At the gear bearing on the adapter case
1. Measure the points F, H, J, K, U, and V shown in the measurement points.
2. Convert the values F, H, J, K, U, and V according to the standards below.
3. Check dimension Z on the drive gear side face.
NOTE:
Dimension Z indicates the difference between the optimum engagement and the standard dimensions in
increments of 0.01mm (0.0004 in) written on the drive gear side face.
4. Use the formula below to calculate the thickness of adjusting shim T
2attheringgearbearingonthe
adapter case.
5. Select the adjusting shim.
lFor information on selecting an adjusting shim, refer toTF-60, "SELECTIVE PARTS".
CAUTION:
lOnly one adjusting shim can be selected.
lIf no adjusting shim with the calculated value is available, select the thicker and closest one.
Pinion sleeve shim
1. Measure the points L, N and Q shown in the measurement points.
2. Check the dimension S written on the gear end of the drive pinion gear.
NOTE:
The dimension S indicates the difference between the optimum engagement and the standard dimensions
in increments of 0.01 mm (0.0004 in) written on the gear end of the drive pinion gear.
3. Use the formula below to calculate pinion sleeve shim thickness T
3.
4. Select the pinion sleeve shim.
lFor information on selecting a pinion sleeve shim, refer toTF-60, "SELECTIVE PARTS".
CAUTION:
Only one pinion sleeve shim can be selected.T
1=(I-F+H+Z-U-R)´0.01 mm (0.0004 in) + 1.49 mm (0.0587 in)
F : Value obtained by subtracting 163.00 mm (6.42 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
H : Value obtained by subtracting 83.00 mm (3.27 in) from the
reading [in increments of 0.01 mm (0.0004 in)].
J : Value obtained by subtracting 109.50 mm (4.31 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
K : Value obtained by subtracting 14.40 mm (0.5669 in) from
the reading ([n increments of 0.01 mm (0.0004 in)].
U : Value obtained by subtracting 89.50 mm (3.524 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
V : Value obtained by subtracting 17.00 mm (0.67 in) from the
reading [in increments of 0.01 mm (0.0004 in)].
T
2= (K+F-H-Z+U-J-V)´0.01 mm (0.0004 in) + 1.49 mm (0.0587 in)
T
3= (74.6 mm (2.937 in) + S) +N+Q-L

Page 2996 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TF-26
TRANSFER ASSEMBLY
ASSMBLY
Transfer case
1. Select the adjusting shim on the gear ring bearing.
lTF-24, "SELECTIONG ADJUSTING SHIMS".
2. Using a drift, install the selected adjusting shim and gea

Page 2997 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSFER ASSEMBLY
TF-27
C
E
F
G
H
I
J
K
L
MA
B
TF
Drive gear assembly
1. Using a drift, drive the oil seal into the gear ring.
CAUTION:
lWhen checking the overall preload torque, measure it
without th

Page 2998 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TF-28
TRANSFER ASSEMBLY
6. Apply gear oil to ring gear bearing inner race on the adapter
case. Using a drift, install ring gear bearing inner race.
7. Assemble the drive gear assembly to the transfer

Page 2999 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TRANSFER ASSEMBLY
TF-29
C
E
F
G
H
I
J
K
L
MA
B
TF
Pinion sleeve assembly
1. Select the pinion sleeve shim.
lTF-24, "SELECTIONG ADJUSTING SHIMS".
2. Using a drift, install the pinion rear bearing outer

Page 3000 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TF-30
TRANSFER ASSEMBLY
8. Using a drift and press, press in the companion flange.
9. Apply anti-corrosion oil onto threads and seat of the pinion nut
and adjust the pinion nut tightening torque and p

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