2003 NISSAN X-TRAIL Electronic Repair Manual

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Page 2633 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
MT-97
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MT
FINAL GEAR
Gear End PlayECS004PG
Unit: mm (in)
Clearance Between Baulk Ring and GearECS004PJ
3RD,4TH,5TH,6TH & REVERSE BAULK RING

Page 2634 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-98
SERVICE DATA AND SPECIFICATIONS (SDS)
Available Snap Rings
ECS004PL
INPUT SHAFT SPACER
*: Always check with the Parts Department for the latest parts information.
**: RS5F51A model only.
5THMAIN

Page 2635 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
MT-99
D
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F
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H
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B
MT
*: Always check with the Parts Department for the latest parts information.
DIFFERENTIAL SIDE GEAR THRUST WASHER
*: Always check w

SERVICE DATA AND SPECIFICATIONS (SDS)
MT-99
D
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MT
*: Always check with the Parts Department for the latest parts information.
DIFFERENTIAL SIDE GEAR THRUST WASHER
*: Always check with the Parts Department for the latest parts information.
Available Adjusting ShimsECS004PO
MAINSHAFT ADJUSTING SHIM
*: Always check with the Parts Department for the latest parts information.
INPUT SAFT REAR BEARING ADJUSTING SHIM
*: Always check with the Parts Department for the latest parts information.
**: RS5F51A model only.Thickness mm (in) Part number* Thickness mm (in) Part number*
3.84 (0.1512)
3.90 (0.1535)
3.96 (0.1559)32347 8H500
32347 8H501
32347 8H5024.02 (0.1583)
4.08 (0.1606)
4.14 (0.1630)32347 8H503
32347 8H504
32347 8H505
Allowable clearance between side gear and differential case with
washer0.1 - 0.2 mm (0.004 - 0.008 in)
Thickness mm (in) Part number*
0.75 (0.0295)
0.80 (0.0315)
0.85 (0.0335)
0.90 (0.0354)
0.95 (0.0374)38424 81X00
38424 81X01
38424 81X02
38424 81X03
38424 81X04
Standard length “C1” 173.85 - 173.95 mm (6.844 - 6.848in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
0.52 (0.0205)
0.60 (0.0236)
0.68 (0.0268)
0.76 (0.0299)32238 8H500
32238 8H501
32238 8H502
32238 8H5030.84 (0.0331)
0.92 (0.0362)
1.00 (0.0394)
1.08 (0.0425)32238 8H504
32238 8H505
32238 8H506
32238 8H507
SCIA1009E
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number* Thickness mm (in) Part number* Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
6.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)32225 8H500
32225 8H501
32225 8H502
32225 8H503
32225 8H504
32225 8H505
32225 8H506
32225 8H507
32225 8H508
32225 8H509
32225 8H510
32225 8H5110.88 (0.0346)
0.92 (0.0362)
0.96 (0.0378)
1.00 (0.0396)
1.04 (0.0409)
1.08 (0.0425)
1.12 (0.0441)
1.16 (0.0457)
1.20 (0.0472)
1.24 (0.0488)
1.28 (0.0504)
1.32 (0.0520)32225 8H512
32225 8H513
32225 8H514
32225 8H515
32225 8H516
32225 8H517
32225 8H518
32225 8H519
32225 8H520
32225 8H521
32225 8H522
32225 8H5231.36 (0.0520)
1.40 (0.0551)
1.44 (0.0567)
1.48 (0.0583)
1.52 (0.0598)
1.56 (0.0614)
1.60 (0.0630)
1.64 (0.0646)
1.68 (0.0661)
1.72 (0.0677)32225 8H524
32225 8H560
32225 8H561
32225 8H562
32225 8H563
32225 8H564
32225 8H565
32225 8H566
32225 8H567**
32225 8H568**

Page 2636 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MT-100
SERVICE DATA AND SPECIFICATIONS (SDS)
MAINSAFT REAR BEARING ADJUSTING SHIM
*: Always check with the Parts Department for the latest parts information.
REVERASE IDLER GEAR ADJUSTING SHIM
*: Alwa

MT-100
SERVICE DATA AND SPECIFICATIONS (SDS)
MAINSAFT REAR BEARING ADJUSTING SHIM
*: Always check with the Parts Department for the latest parts information.
REVERASE IDLER GEAR ADJUSTING SHIM
*: Always check with the Parts Department for the latest parts information.
6THMAINGEARADJUSTINGSHIM
—For RS6F51A Model—
*: Always check with the Parts Department for the latest parts information.
Av ail abl e Sh imsECS004PP
— Differential Side Bearing Preload and Adjusting Shim
BEARING PRELOAD
*: Install shims which are “deflection of differential case” + “L” in thickness.
DIFFERENTIAL SIDE BEARING ADJUSTING SHIM(S)
*: Always check with the Parts Department for the latest parts information.End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)32238 8H510
32238 8H511
32238 8H512
32238 8H513
32238 8H514
32238 8H515
32238 8H516
32238 8H517
32238 8H5180.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
0.92 (0.0362)
0.96 (0.0378)
1.00 (0.0396)
1.04 (0.0409)
1.08 (0.0425)32238 8H519
32238 8H520
32238 8H521
32238 8H522
32238 8H523
32238 8H524
32238 8H560
32238 8H561
End play0.04 - 0.14 mm (0.0016 - 0.0055 in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
1.76 (0.0693)
1.84 (0.0724)
1.92 (0.0756)
2.00 (0.0787)
2.08 (0.0819)
2.16 (0.0850)32237 8H500
32237 8H501
32237 8H502
32237 8H503
32237 8H504
32237 8H5052.24 (0.0882)
2.32 (0.0913)
2.40 (0.0945)
2.48 (0.0976)
2.56 (0.1008)
2.64 (0.1039)32237 8H506
32237 8H507
32237 8H508
32237 8H509
32237 8H510
32237 8H511
End play0-0.1mm(0-0.004in)
Thickness mm (in) Part number* Thickness mm (in) Part number*
0.88 (0.0346)
0.96 (0.0378)
1.04 (0.0409)
1.12 (0.0441)32237 8H560
32237 8H561
32237 8H562
32237 8H5631.20 (0.0472)
1.28 (0.0504)
1.36 (0.0520)32237 8H564
32237 8H565
32237 8H566
Differential side bearing preload: L* 0.15 - 0.21 mm (0.0059 - 0.0083)
Thickness mm (in) Part number* Thickness mm (in) Part number*
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)31438 80X00
31438 80X01
31438 80X02
31438 80X03
31438 80X04
31438 80X050.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
0.92 (0.0362)31438 80X06
31438 80X07
31438 80X08
31438 80X09
31438 80X10
31438 80X11

Page 2637 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MTC-1
MANUAL AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION
A
B
MTC
MANUAL AIR CONDITIONER
PRECAUTIONS .......................................................... 2
Precautions

MTC-1
MANUAL AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
C
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SECTION
A
B
MTC
MANUAL AIR CONDITIONER
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Wiring Diagrams and Trouble Diagnosis .................. 2
TROUBLE DIAGNOSIS .............................................. 3
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ....................................................... 3
WORK FLOW ........................................................ 3
SYMPTOM TABLE ................................................ 3
Component Parts and Harness Connector Location..... 4
PASSENGER COMPARTMENT ........................... 4
Discharge Air Flow ................................................... 5
Wiring Diagram-HEATER ......................................... 6
Operational Check ................................................... 7
CHECKING BLOWER ........................................... 7
CHECKING DISCHARGE AIR .............................. 7
CHECKING RECIRCULATION ............................. 7
CHECKING TEMPERATURE DECREASE .......... 8
CHECKING TEMPERATURE INCREASE ............ 8
Mode Door ............................................................... 8
Air Mix Door ............................................................. 9
Intake Door Motor Circuit ....................................... 10
INSPECTION FLOW ............................................11
COMPONENT DESCRIPTION ............................11
DIAGNOSTIC PROCEDURE ...............................11
Blower Motor Circuit ............................................... 13
INSPECTION FLOW ........................................... 14
DIAGNOSTIC PROCEDURE .............................. 14
COMPONENT INSPECTION .............................. 17
Insufficient Heating ................................................. 17
INSPECTION FLOW ........................................... 18CONTROLLER .......................................................... 19
Removal and Installation ........................................ 19
Disassembly and Assembly .................................... 19
BLOWER MOTOR .................................................... 20
Removal and Installation ........................................ 20
BLOWER FAN RESISTOR ....................................... 21
Removal and Installation ........................................ 21
INTAKE DOOR MOTOR ........................................... 22
Removal and Installation ........................................ 22
HEATER UNIT ........................................................... 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 24
Disassembly and Assembly .................................... 24
HEATER CORE ......................................................... 26
Removal and Installation ........................................ 26
MODE DOOR ............................................................ 27
Control Linkage adjustment .................................... 27
MODE DOOR CONTROL CABLE ....................... 27
AIR MIX DOOR ......................................................... 28
Control Linkage Adjustment ................................... 28
AIR MIX DOOR CONTROL CABLE .................... 28
DUCTS AND GRILLES ............................................. 29
Removal and Installation ........................................ 29
Ventilator Duct, Defroster Nozzle and Defroster
Ducts ...................................................................... 29
Center Ventilator Grille ........................................... 29
Side Ventilator Grille ............................................... 29
Foot Duct ................................................................ 30
Floor duct ................................................................ 30

Page 2638 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MTC-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EJS000W1
The Supplemental Restraint System such as “AIR BA

Page 2639 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual TROUBLE DIAGNOSIS
MTC-3
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MTC
TROUBLE DIAGNOSISPFP:00004
How to Perform Trouble Diagnoses for Quick and Accurate RepairEJS001FB
WORK FLOW
SYMPTOM TABLE
*1 Operational CheckMTC-7
S

Page 2640 of 3066

NISSAN X-TRAIL 2003 Electronic Repair Manual MTC-4
TROUBLE DIAGNOSIS
Component Parts and Harness Connector Location
EJS001FC
PASSENGER COMPARTMENT
RJIA0586E

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