2003 NISSAN X-TRAIL Electronic Repair Manual

Page 2593 of 3066

NISSAN X-TRAIL 2003  Electronic Repair Manual INPUT SHAFT AND GEARS
MT-57
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5. Install 4th bushing.
6. Install 4th baulk ring.
7. Install 4th input gear and 4th needle bearing.
8. Select thrust washer so that dimension “

Page 2594 of 3066

NISSAN X-TRAIL 2003  Electronic Repair Manual MT-58
INPUT SHAFT AND GEARS
CAUTION:
lBe careful with orientation of synchronizer hub and shift-
ing insert.
lBe careful with orientation of coupling sleeve.
lBe sure not to hook ends of 2 spread spri

Page 2595 of 3066

NISSAN X-TRAIL 2003  Electronic Repair Manual INPUT SHAFT AND GEARS
MT-59
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14. Install 5th stopper and then input shaft bearing spacer.
15. Install snap ring onto input shaft, and check that end play (gap
between snap rin

Page 2596 of 3066

NISSAN X-TRAIL 2003  Electronic Repair Manual MT-60
INPUT SHAFT AND GEARS
19. Check end play of 3rd, 4th, and 5th input gears.
Assembly and Disassembly (RS6F51A)ECS004UT
DISASSEMBLY
1. Before disassembling, measure end play for 3rd, 4th, and 5th

Page 2597 of 3066

NISSAN X-TRAIL 2003  Electronic Repair Manual INPUT SHAFT AND GEARS
MT-61
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7. Remove 5th input gear and synchronizer hub assembly simulta-
neously.
8. Remove 5th needle bearing.
9. Remove 5th bushing, thrust washer, 4th i

Page 2598 of 3066

NISSAN X-TRAIL 2003  Electronic Repair Manual MT-62
INPUT SHAFT AND GEARS
Synchronizer
Check items below. If necessary, replace them with new ones.
lDamage and excessive wear of contact surfaces of coupling
sleeve, synchronizer hub, and shifting

Page 2599 of 3066

NISSAN X-TRAIL 2003  Electronic Repair Manual INPUT SHAFT AND GEARS
MT-63
D
E
F
G
H
I
J
K
L
MA
B
MT
CAUTION:
lBe careful with orientation of synchronizer hub.
lBe careful with orientation of coupling sleeve.
lBe sure not to hook ends of 2 spread

Page 2600 of 3066

NISSAN X-TRAIL 2003  Electronic Repair Manual MT-64
INPUT SHAFT AND GEARS
5. Install 4th bushing.
6. Install 4th baulk ring.
7. Install 4th input gear and 4th needle bearing.
8. Select thrust washer so that dimension “C2” satisfies standard
b