2003 NISSAN X-TRAIL run flat

BRC-22
[4WD/ABS]
TROUBLE DIAGNOSIS
Throttle position sen-
sor [V]Throttle valve open/
close conditionClosed throttle to wide
open throttleWhen closed throttle:
Approx. 0.5V
Throttle position sensor
and harness
When wide open throt-
tle: Approx. 4.0 V
Stop lamp switch Brake pedal statusDepress the brake
pedal.ON
Stop lamp switch and path
Release brake pedal. OFF
ENGINE RPM SIG-
NAL [STOP/RUN]With engine runningEngine RPM below
400 rpmSTOP
Engine RPM signal path
Engine RPM 400 rpm
or higherRUN
ABS inlet S/V
FR, FL, RR, RL (ON/
OFF)
Solenoid valve opera-
tionActuator (solenoid
valve) is activated (by
active test mode of
CONSULT) or actua-
tor relay is not acti-
vated (in fail-safe
mode, before starting
engine)ON
ABS solenoid valve path
ABS outlet S/V
FR, FL, RR, RL (ON/
OFF)Actuator (solenoid
valve) is not activated
and actuator relay is
activated (vehicle
stopped with (Engine
running)OFF
E-TS solenoid valve
(A)
(4WD solenoid valve)4WD solenoid valve
current supply moni-
toring conditionIn LOCK mode, at
starting vehicle (when
accelerator pedal was
depressed)Approx. 2.8 AE-TS solenoid valve (4WD
solenoid valve) and har-
ness
ABS actuator relay
(ON/OFF)Actuator relay acti-
vatedVehicle stopped
Ignition switch ONOFF
ABS actuator relay and
harness
Vehicle stopped
Engine runningON
ABS motor relay (ON/
OFF)Motor relay and motor
activated(Ignition switch ON or
engine is running):
ABS inactiveOFF
ABS motor and motor relay
harness
(Ignition switch ON or
engine is running):
ABS activeON
E-TS actuator relay
(4WD actuator relay)
(ON/OFF)E-TS actuator relay
(4WD actuator relay)
activation conditionVehicle stopped (Igni-
tion switch ON)OFFE-TS actuator relay (4WD
actuator relay) and har-
ness
Engine running ON
Warninglamp(ON/
OFF)ABSwarninglampON
condition (Note 2)ABS warning lamp ON ON
ABS warning lamp and
path ABS warning lamp
OFF conditionOFF
G-SENSOR POWER
(4WD) [V]G -sensor power sup-
ply conditionWith vehicle stopped
on flat road.Approx. 8V (reference
value)G -sensor and harness
POWER VOLTAGE
(V)Battery voltage sup-
plied to control moduleIgnition switch ON Approx. 10 - 16 VControl unit power supply
circuit
4WD WARNING
LAMP [ON/OFF]4WD warning lamp
ON condition4WD warning lamp
ONON4WD warning lamp and
harness
Refer to “4WD Warning
Lamp ”. 4WD warning lamp
OFFOFF
4WD MODE SWITCH
(ON/OFF)Input condition of drive
mode change-over
switchEngine running, vehi-
cle stopped, switch
pressed-Drive mode change-over
switch and path

EC-16
[QR (WITH EURO-OBD)]
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EBS00B0I
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WAR NIN G:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connectors.
On Board Diagnostic (OBD) System of Engine and A/TEBS00B0J
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of
a malfunction causing emission deterioration.
CAUTION:
lBe sure to turn the ignition switch OFF and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.
lBe sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
lCertain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer toPG-70, "
HAR-
NESS CONNECTOR".
lBe sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit.
lBe sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel injection system, etc.
lBe sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PrecautionEBS00B0K
lAlways use a 12 volt battery as power source.
lDo not attempt to disconnect battery cables while engine is
running.
lBefore connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
lBefore removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H

PRECAUTIONS
EC-381
[QR (WITHOUT EURO-OBD)]
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EBS00BEL
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WA RN ING:
lTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
lImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
lDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
On Board Diagnostic (OBD) System of Engine and A/TEBS00BEM
The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver of
a malfunction causing emission deterioration.
CAUTION:
lBe sure to turn the ignition switch OFF and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves,
etc. will cause the MI to light up.
lBe sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
lCertain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector. For description and how to disconnect, refer toPG-70, "
HAR-
NESS CONNECTOR".
lBe sure to route and secure the harnesses properly after work. The interference of the harness
with a bracket, etc. may cause the MI to light up due to the short circuit.
lBe sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel injection system, etc.
lBe sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
PrecautionEBS00BEN
lAlways use a 12 volt battery as power source.
lDo not attempt to disconnect battery cables while engine is
running.
lBefore connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative
battery terminal. Failure to do so may damage the ECM
because battery voltage is applied to ECM even if ignition
switch is turned off.
lBefore removing parts, turn ignition switch OFF and then
disconnect battery ground cable.
SEF289H

CYLINDER BLOCK
EM-87
[QR20DE]
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OUT-OF-ROUND AND TAPER OF CRANKSHAFT
lUsing a micrometer, measure the dimensions at 4 different
points shown in the figure on each journal and pin.
lOut-of-round is indicated by the difference in dimensions
between X and Y at A and B.
lTaper is indicated by the difference in dimension between A and
BatXandY.
CRANKSHAFT RUNOUT
lPlace a V-block on a precise flat table to support the journals on
the both end of the crankshaft.
lPlace a dial gauge straight up on the No. 3 journal.
lWhile rotating the crankshaft, read the movement of the pointer
on the dial gauge. (Total indicator reading)
OIL CLEARANCE OF CONNECTING ROD BEARING
Method of Measurement
lInstall the connecting rod bearings to the connecting rod and the
cap, and tighten the connecting rod bolts to the specified torque.
Using a inside micrometer measure the inner diameter of con-
necting rod bearing.
(Oil clearance) = (Inner diameter of connecting rod bearing) – (Outer
diameter of crankshaft pin)
lIf clearance cannot be adjusted within the standard, grind crank-
shaft pin and use undersized bearing. Refer toEM-74, "
HOW
TO SELECT CONNCTING ROD BEARING".
Method of Using Plastigauge
lRemove oil and dust on the crankshaft pin and the surfaces of
each bearing completely.
lCut a plastigauge slightly shorter than the bearing width, and
place it in crankshaft axial direction, avoiding oil holes.
lInstall the connecting rod bearings to the connecting rod cap,
and tighten the connecting rod bolts to the specified torque.
CAUTION:
Never rotate the crankshaft.
lRemove the connecting rod cap and bearings, and using the
scale on the plastigauge bag, measure the plastigauge width.
NOTE:
The procedure when the measured value exceeds the limit is same as that described in the method by
calculation.Limit:
Out-of-round (X– Y) : 0.005 mm (0.0002in)
Taper (A – B) : 0.005 mm (0.0002in)
PBIC0128E
Limit: : 0.10 mm (0.004 in)
PBIC0271E
Standard : 0.028 - 0.045 mm (0.0011 - 0.0018 in)
Limit : 0.10 mm (0.0039in)
PBIC0119E
EM142

EM-94
[QR20DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
*: Total indicator reading
CYLINDER BLOCK
Unit: mm (in) Standard
Camshaft runout [TIR*]Less than 0.04 (0.0016)
Cam height “A”Intake 45.665 - 45.855 (1.7978 - 1.8053)
Exhaust 44.215 - 44.405 (1.7407 - 1.7482)
Outer diameter of camshaft journalNo. 1
27.935 - 27.955 (1.0998 - 1.1006)
No.2,3,4,5
23.435 - 23.455 (0.9226 - 0.9234)
Inner diameter of camshaft bracketNo .1
28.000 - 28.021 (1.1024 - 1.1032)
N0.2,3,4,5
23.500 - 23.521 (0.9252 - 0.9260)
Camshaft journal clearance 0.045 - 0.086 (0.0018 - 0.0034)
Camshaft end play0.115 - 0.188 (0.0045 - 0.0074)
Camshaft sprocket runout [TIR*] Less than 0.15 (0.0059)
SEM671
Surface flatness Limit0.1 (0.004)
Cylinder bore Inner diameterStandardGrade No. 1 89.000 - 89.010 (3.5039 - 3.5043)
Grade No. 2 89.010 - 89.020 (3.5043 - 3.5047)
Grade No. 3 89.020 - 89.030 (3.5047 - 3.5051)
Wear limit 0.2 (0.008)
Out-of-round (X-Y)Less than 0.015 (0.0006)
Taper (A-B-C)Less than 0.01 (0.0004)
PBIC0281E

EM-150
[YD22DDTi]
CAMSHAFT
6. Remove injection tube and fuel injector. Refer toEM-135, "Removal and Installation".
7. Remove secondary timing chain. Refer toEM-158, "
Removal and Installation".
8. Set the No. 1 cylinder at TDC on its compression stroke.
9. Remove the camshaft stroke.
lLoosen the camshaft gear installation bolt by fixing the hexag-
onal portion of the camshaft.
10. Remove the camshaft.
lPlace distinguishing marks on the right and left sides with
paint.
lLoosen and remove the installation bolt in reverse order
shown in the figure.
11. Remove the adjusting shim and valve lifter.
lRemove by taking notice of the installation position, and place
outside engine in order to prevent confusion.
INSPECTION AFTER REMOVAL
Visual Check of Camshaft
lCheck the camshaft for one sided wear or scratches.
lReplace the camshaft if there are abnormalities.
Camshaft Runout
lPrepare V-block on a flat surface and secure camshaft journals
No. 1 and No. 5.
lSet the dial gauge vertically on journal No. 3.
lRotate camshaft in one direction by hand, then read needle
movement on dial indicator. (Total indicator reading)
Height of Cam Nose
Measure by using a micrometer.
JEM159G
JEM160G
Limit : 0.04 mm (0.0016 in)
JEM161G
Standard:
Intake : 39.505 - 39.695 mm (1.5553 - 1.5628 in
Exhaust : 39.905 - 40.095 mm (1.5711 - 1.5785 in)
SEM549A

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-215
[YD22DDTi]
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CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
CYLINDER BLOCK
Unit: mm (in) Depth (H)Intake 8.83 - 9.13 (0.3476 - 0.3594)
Exhaust 9.06 - 9.36 (0.3567 - 0.3685)
Projection (L)Intake 36.53 - 36.98 (1.4382 - 1.4559)
Exhaust 36.53 - 37.01 (1.4382 - 1.4571)
Item Standard Limit
Camshaft oill clearance 0.045 - 0.086 (0.0018 - 0.0034)
Camshaft brackt inner diameterNo.1 30.500 - 30.521 (1.2008 - 1.2016)
— No. 2, 3, 4, 5 24.000 - 24.021 (0.9449 - 0.9457)
Camshaft journal outer diameterNo. 1 30.435 - 30.455 (1.1982 - 1.1990)
No. 2, 3, 4, 5 23.935 - 23.955 (0.9423 - 0.9431)
Camshaft runout [TIR*] — 0.04 (0.0016)
Camshaft sprocket runout [TIR*] Less than 0.15 (0.0059) —
Camshaft end play 0.070 - 0.148 (0.002 8 - 0.0058) 0.24 (0.0094)
*: Total indicator reading
Cam height “A”Intake 39.505 - 39.695 (1.5553 - 1.5628)
Exhaust 39.905 - 40.095 (1.5711 - 1.5785)
Wear limit of cam height 0.15 (0.0059)
SEM671
Surface flatnessStandard Less than 0.03 (0.0012)
Limit 0.04 (0.0016)
Cylinder bore Inner diameterStandardGrade No. 1 86.000 - 86.010 (3.3858 - 3.3862)
Grade No. 2 86.010 - 86.020 (3.3862 - 3.3866)
Grade No. 3 86.020 - 86.030 (3.3866 - 3.3870)
Wear limit 0.07 (0.0028)
JEM207G

RSU-6
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and Service
EES0007F
Check axle and suspension parts for excessive play, wear, and damage.
lMove rear wheels (RH/LH) to check abnormal free play.
lRetighten all nuts and bolts to the specified torque.
lCheck strut for oil leakage and damage.
Wheel AlignmentEES0007G
DESCRIPTION
lMeasure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, coolant, and
lubricant are full. However, spare tire, jack, and hand tools should be unloaded.
PRELIMINARY INSPECTION
1. Check the tires for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial endplay.
4. Check strut operation.
5. Check each mounting point of axle and suspension for looseness and deformation.
6. Check each link and arm for cracks, deformation, and other damage.
7. Check the vehicle posture.
CAMBER
Camber is preset at factory and cannot be adjusted.
lIf the camber is not within specification, inspect and replace any damaged or worn rear suspension parts.
TOE-IN
Measure toe-in using the following procedure.
lAlways perform following procedure on a flat surface.
lMake sure that no person is in front of the vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of tread (rear side) of both tires at the
same height as hub center.this mark is a measuring points.
1 Strut spacer 2 Strut mounting insulator 3 Spring upper seat
4 Upper rubber seat 5 Bound bumper 6 Coil spring
7 Strut 8 Rear axle assembly 9 Rear suspension member
10 Stopper 11 Stopper 12 Eccentric disc
13 Rear parallel link 14 Toe-in adjusting bolt 15 Front parallel link
16 Radius rod 17 Stabilizer bar 18 Clamp
19 Bushing 20 Connecting rod
Camber :RSU-14, "SERVICE DATA AND SPECIFICATIONS (SDS)"
AFA050