2010 JAGUAR XFR Workshop Manual

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Page 2985 of 3039

JAGUAR XFR 2010 1.G Workshop Manual 4. Drill holes ready for MAG plug welding, including those previously marked. 5. Prepare the old and new panel joint surfaces. 6. NOTE: Spot welds must be

Page 2986 of 3039

JAGUAR XFR 2010 1.G Workshop Manual 7. MAG Plug weld. 8. Dress MAG plug welds. 9. If the right-hand rear wheelhouse outer is being repaired, prepare the panel joint surfaces of the ECM mounti

Page 2987 of 3039

JAGUAR XFR 2010 1.G Workshop Manual 13. Remove the template from the new quarter panel inner reinforcement. 14. 15. Cut and form a backing strip, a minimum of 40mm in width, from the template as indicated.

Page 2988 of 3039

JAGUAR XFR 2010 1.G Workshop Manual 20. NOTE: Do not dress the MAG plug welds. MAG Plug weld the backing strip into position, as indicated. 21. Offer up the new quarter panel inner reinforcement and clamp int

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JAGUAR XFR 2010 1.G Workshop Manual and recheck before proceeding. 28. MAG tack weld the butt joint. 29. MAG plug weld. 30. Dress the tack welds. 31. MAG weld the butt joint.

Page 2990 of 3039

JAGUAR XFR 2010 1.G Workshop Manual 34. 35. If the right-hand rear wheelhouse outer is being repaired, prepare the NVH component at the fuel filler aperture, apply sealer adhesive, and install as indicated.

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JAGUAR XFR 2010 1.G Workshop Manual 36. NOTE: Adhesive must be applied to the striker reinforcement panel as the new quarter panel is installed. Apply adhesive to the new striker reinforcement panel on the new quarter panel.

Page 2992 of 3039

JAGUAR XFR 2010 1.G Workshop Manual Rear End Sheet Metal Repairs - Spare Wheel Well Removal and Installation Removal Published: 11-May-2011 1. NOTE: The spare wheel well is manufactured from mild steel. The spare wheel wel
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