2010 JAGUAR XFR Workshop Manual

spare tire warning lights brake pads replacement fuel pump oil change maintenance

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JAGUAR XFR 2010 1.G Workshop Manual Installation).
2.
Installation

1. To install, reverse the removal procedure.

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JAGUAR XFR 2010 1.G Workshop Manual Published: 07-Aug-2014
Battery and Charging System - General Information - Battery Care
Requirements
Description and Operation
1. INTRODUCTION

This document defines the requirements for care a

Published: 07-Aug-2014
Battery and Charging System - General Information - Battery Care
Requirements
Description and Operation
1. INTRODUCTION

This document defines the requirements for care and maintenance of batteries, and the standard of battery care at dealers and
retailers for new vehicles.

This applies to all types of 12 Volt Lead Acid Batteries used in Jaguar and Land Rover vehicles whether they are conventional
flooded technology or Absorbed Glass Mat (AGM – also known as Valve Regulated Lead Acid (VRLA)) technology and also
applies to both Primary, Secondary and Auxiliary Batteries. AGM batteries offer improved resistance to cycling as seen in stop
start applications.

In order to prevent damage to the battery and ensure a satisfactory service life, all processes detailed within this document
must be rigorously adhered to.
It is equally important therefore to note the following key points:

All new vehicles leave the factory with either a transit relay installed and/or have a transit mode programmed into the
vehicle control modules. The transit relay must be removed and the transit mode disabled (where applicable) using an
approved diagnostic system, NOT MORE THAN 72 HOURS before the customer takes delivery.
The battery can be discharged by the following mechanisms:
- Self Discharge: - A lead acid battery will very slowly discharge itself due to its own internal chemical processes
whether it is connected to a vehicle or not.
- Quiescent Discharge: - The vehicle electrical systems when connected to the battery will draw charge from the
battery.

12 Volt Lead Acid Batteries rely on internal chemical processes to create a voltage and deliver current. These processes and
the internal chemical structure of the battery can be damaged if the battery is allowed to discharge over a number of weeks /
months, or is left in a discharged state for a lengthy time period.

On vehicles with conventional ignition keys, these must not be left in the ignition lock barrel when the transit relay
has been removed, otherwise quiescent current will increase and the battery will discharge more rapidly.
For keyless vehicles, the Smart Key must be stored at least 5m (16 ft) away from the vehicle when the vehicle is
parked or stored.
AGM Batteries are fully sealed and cannot have the electrolyte level topped up.

NOTE: Dealers and retailers involved in the storage / handling of vehicles and replacement batteries have a responsibility
to ensure that only a fully charged battery may be processed through the distribution selling chain.
2. GENERAL RULES FOR BATTERY CARE
2.1 Dealer Demonstration Vehicles

Vehicles used as dealer demonstrator(s), in a showroom, must be connected to a JLR approved showroom conditioner capable
of delivering 50 Amps. This will prevent the battery from being damaged.
2.2 Software Reflash, SDD work or Ignition On related workshop activities

Due to the high electrical current demand and high depth of discharge that can occur during vehicle software re-flash activities,
SDD work or ignition on (power mode 6) related work in the workshop, vehicles that are undergoing such activities MUST have a
JLR approved power supply capable of delivering 50 Amps or more.
2.3 Extended Vehicle Rework

For any extended vehicle rework that results in consuming vehicle power, either the battery should be disconnected or a JLR
approved power supply connected.
2.4 Jump Starting New vehicles before they have been delivered to the customer

It is the dealer / retailers responsibility to make sure the battery is not allowed to discharge by following the
instructions and processes defined in this manual.
However, if circumstances dictate that a new vehicle must be jump started due to a discharged battery whilst the
vehicle is in the dealer / retailers care, the battery on this vehicle must be replaced with a new one prior to delivery
to the customer at the dealer / retailers liability.
The vehicle should also undergo investigation as to why the battery became discharged.
Do not connect the jump starting cable to the negative (-) terminal of the battery. Always connect to the recommended
earth point. As defined in the owners handbook or service documentation for that vehicle. 2.5 AGM Batteries

AGM batteries must not be charged above 14.8 Volts. Doing so will damage them.
AGM Batteries must be tested with a capable battery tester as detailed in the Equipment section (Section 5) of this

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JAGUAR XFR 2010 1.G Workshop Manual procedure.

NOTE: Under no circumstances should the battery be disconnected with the engine running because under these
conditions the generator can give a very high output voltage. This high tra

procedure.

NOTE: Under no circumstances should the battery be disconnected with the engine running because under these
conditions the generator can give a very high output voltage. This high transient voltage will damage the electronic
components in the vehicle. Loose or incomplete battery connections may also cause high transient voltage.
3. HEALTH AND SAFETY PRECAUTIONS

WARNINGS:

BATTERY CELLS CONTAIN SULPHURIC ACID AND EXPLOSIVE MIXTURES OF HYDROGEN AND OXYGEN GASES. IT IS
THEREFORE ESSENTIAL THAT THE FOLLOWING SAFETY PRECAUTIONS ARE OBSERVED.

Batteries emit highly explosive hydrogen at all times, particularly during charging. To prevent any potential form of
ignition occurring when working in the vicinity of a battery:
Do not smoke when working near batteries.
Avoid sparks, short circuits or other sources of ignition in the battery vicinity.
Switch off current before making or breaking electrical connections.
Ensure battery charging area is well ventilated.
Ensure the charger is switched off when: a) connecting to a battery; b) disconnecting from the battery.
Always disconnect the ground cable from the battery terminal first and reconnect it last.

Batteries contain poisonous and highly corrosive acid. To prevent personal injury, or damage to clothing or the vehicle,
the following working practices should be followed when topping up, checking electrolyte specific gravity, removal, refitting or
carrying batteries:
Always wear suitable protective clothing (an apron or similar), safety glasses, a face mask and suitable gloves.
If acid is spilled or splashed onto clothing or the body, it must be neutralized immediately and then rinsed with clean
water. A solution of baking soda or household ammonia and water may be used as a neutralizer.
In the event of contact with the skin, drench the affected area with water. In the case of contact with the eyes, bathe
the affected area with cool clean water for approximately 15 minutes and seek urgent medical attention.
If battery acid is spilled or splashed on any surface of a vehicle, it should be neutralized and rinsed with clean water.
Heat is generated when acid is mixed with water. If it becomes necessary to prepare electrolyte of a desired specific
gravity, SLOWLY pour the concentrated acid into water (not water into acid), adding small amounts of acid while
stirring. Allow the electrolyte to cool if noticeable heat develops. With the exception of lead or lead-lined containers,
always use non-metallic receptacles or funnels. Do not store acid in excessively warm locations or in direct sunlight.

Due to their hazardous contents, the disposal of batteries is strictly controlled. When a battery is scrapped, ensure it is
disposed of safely, complying with local environmental regulations. If in doubt, contact your local authority for advice on
disposal facilities.
4. BATTERY CARE REQUIREMENTS
4.1 RECEIPT OF A NEW VEHICLE

Within 24 hours of receipt of a new vehicle, a battery condition check must be carried out in accordance with the battery test
process utilizing a JLR approved tester as outlined in the Equipment section (Section 5) of this procedure.

NOTE: The Midtronics code from the tester must be recorded on the form.

Any actions must be carried out in accordance with the table shown in the Determining Battery Condition section (Section 6)
of this procedure. The details must be recorded on the New Vehicle Storage Form which is part of the new vehicle storage
document.
For additional information, refer to: New Vehicle Storage Form (100-11 Vehicle Transportation Aids and Vehicle Storage, Description and Operation).
4.2 NEW VEHICLE STORAGE

If the vehicle is to be stored the transit relays MUST be refitted and / or the vehicle put into transport mode.

Transit relay removal / vehicle placed in normal mode should only be completed a maximum of 72 hours prior to handover to
customer
For vehicles without either a transit mode or transit relay the battery negative cable must be DISCONNECTED from the battery.
The battery must be tested and/or re-charged every 30 days and MUST be re-charged after every 90 day period.

NOTE: The Midtronics code from the tester must be recorded on the form. www.JagDocs.com

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JAGUAR XFR 2010 1.G Workshop Manual Any actions must be carried out in accordance with the table shown in the Determining Battery Condition section (Section 6)
of this procedure. The details must be recorded on the New Vehicle Storage

Any actions must be carried out in accordance with the table shown in the Determining Battery Condition section (Section 6)
of this procedure. The details must be recorded on the New Vehicle Storage Form which is part of the new vehicle storage
document.
For additional information, refer to: New Vehicle Storage Form (100-11 Vehicle Transportation Aids and Vehicle Storage, Description and Operation).
4.3 PDI / DELIVERY TO CUSTOMER

Before the vehicle is handed over to the customer and as part of the PDI, the condition of the battery needs to be confirmed.
The battery condition must be checked in accordance with the battery test process utilizing a JLR approved tester as outlined
in the Equipment section (Section 5) of this procedure.

NOTE: The Midtronics code from the tester must be recorded on the form.

Any actions must be carried out in accordance with the table shown in the Determining Battery Condition section (Section 6)
of this procedure. The details must be recorded on the New Vehicle Storage Form which is part of the new vehicle storage
document.
For additional information, refer to: New Vehicle Storage Form (100-11 Vehicle Transportation Aids and Vehicle Storage, Description and Operation).
4.4 REPLACEMENT BATTERIES FOR SERVICE

All service replacement batteries must have the battery condition checked within 24 hours of receipt and controlled on a ‘First
In First Out’ basis to ensure batteries are not allowed to age unnecessarily.

For batteries in storage and not yet fitted to a vehicle, they must be stored in a dry environment, not in direct sunlight or
under any direct heat source. Any batteries exhibiting any forms of damage or corrosion must not be fitted to any vehicle. Any
batteries which are dropped must be scrapped, this applies even if no external damage is apparent.

The battery condition must be checked every 30 days in accordance with the battery test process utilizing a JLR approved
tester as outlined in the Equipment section (Section 5) of this procedure.

Any actions must be carried out in accordance with the table shown in the Determining Battery Condition section (Section 6)
of this procedure.The details must be recorded on the New Vehicle Storage Form which is part of the new vehicle storage
document.
For additional information, refer to: New Vehicle Storage Form (100-11 Vehicle Transportation Aids and Vehicle Storage, Description and Operation).
4.5 BATTERY MAINTENANCE

Any battery whether it is in a vehicle or a replacement part must be tested and/or re-charged every 30 days and MUST be
re-charged after every 90 day period.
4.6 BATTERY TEST PROCESS

It is recommended that this test is conducted at least 24 hours after the vehicle engine has been run or the battery charged to
avoid the need of surface charge removal. If time constraints make this unacceptable then the surface charge must be
removed.
Surface Charge Removal

A vehicle which has had its battery charged or been driven in a 24 hour period before the test, must have its surface charge
removed.

Turn on the ignition (power mode 6) but do not start the vehicle
Switch on the headlamps on high beam for a minimum 3 minutes
Switch off the headlamps
Wait a minimum of 5 minutes before recording test results for any battery measurements
Battery Test

The battery may be tested either on a bench or on the vehicle.

The battery condition must be checked in accordance with the battery test process utilizing a JLR approved tester as outlined
in the Equipment section (Section 5) of this procedure.

NOTE: The Midtronics code from the tester must be recorded on the form.

Any actions must be carried out in accordance with the table shown in the Determining Battery Condition section (Section 6)
of this procedure. The details must be recorded on the New Vehicle Storage Form which is part of the new vehicle storage
document.
For additional information, refer to: New Vehicle Storage Form (100-11 Vehicle Transportation Aids and Vehicle Storage, Description and Operation).

CAUTION: DO NOT connect the tester to any other circuit or chassis point other than the battery negative terminal.

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JAGUAR XFR 2010 1.G Workshop Manual 5. EQUIPMENT

All equipment used must be functionally capable of meeting the compliance requirements. Please refer to the approved
equipment document (JLR 000015).

In the case of batteries fitte

5. EQUIPMENT

All equipment used must be functionally capable of meeting the compliance requirements. Please refer to the approved
equipment document (JLR 000015).

In the case of batteries fitted to a new vehicle at the dealership, battery condition should be measured using the appropriate
hand-held Midtronics tester as follows:

Battery Type Battery Tester Battery Tester Jaguar Land Rover AGM & Flooded Midtronics EXP1080, GRX 3080 Midtronics EXP1080, GRX 3080 The test results must be recorded on the New Vehicle Storage Form which is part of the new vehicle storage document.
For additional information, refer to: New Vehicle Storage Form (100-11 Vehicle Transportation Aids and Vehicle Storage, Description and Operation).

NOTE: All equipment must be calibrated
6 DETERMINING BATTERY CONDITION

TESTER RESULTS ACTION GOOD BATTERY Return to service. GOOD RE-CHARGE Fully charge battery and return to service. CHARGE AND RE-TEST Fully charge battery. Remove surface charge. Re-test battery. If same result replace battery. REPLACE BATTERY OR BAD
CELL BATTERY Verify surface charge removed. Disconnect battery from vehicle and re-test. If result repeats after
surface charge removal, replace battery. DO NOT RECHARGE. UNABLE TO DO TEST Disconnect battery from vehicle and re-test. 7 BATTERY CHARGING

It is essential that a suitably ventilated defined area exists in each dealership / retailer for battery charging.

CAUTION: It is very important that when charging batteries using the traction charger or other stand-alone chargers that
the charger is set for the correct type of battery before charging commences. If the wrong switch is selected the result would
be a battery that is not charged fully and / or overheating can occur. Follow the manufacturers operating instructions.

Batteries MUST BE tested and if necessary charged every 30 days and charged after 90 days irrespective of any test. It is
recommended that dealers / retailers always have fully charged batteries ready for use.

CAUTION: Do not charge AGM batteries with voltages over 14.8 Volts as this will damage the battery.

A designated controlled area must be allocated for scrap batteries and clearly controlled as such.
To bring a discharged but serviceable battery back to a fully charged condition proceed as follows:
Check and if necessary top-up the battery electrolyte level. (Flooded maintainable batteries only)
Charge the battery using a JLR approved charger as detailed in the approved equipment document following the
manufacturers operating instructions.

NOTE: When using the Midtronics Diagnostic Charger, automatic mode must always be used. After charging and analysis,
the charger may display ‘Top-Off Charging’, Hit STOP To End. Do not stop charging until the current falls to 5A or less,
otherwise the battery will not be fully charged.
Following charging, a post charge battery condition test must be carried out in accordance with the table shown in the
Determining Battery Condition section (Section 6) of this procedure.

NOTE: The Midtronics code from the tester must be recorded on the form.

Any actions must be carried out in accordance with the table shown in the Determining Battery Condition section (Section 6)
of this procedure. The details must be recorded on the New Vehicle Storage Form which is part of the new vehicle storage
document.
For additional information, refer to: New Vehicle Storage Form (100-11 Vehicle Transportation Aids and Vehicle Storage, Description and Operation).
8 BATTERY REPLACEMENT

If it is determined that a battery requires replacement, always refer to the appropriate section of the workshop manual for
instructions on removing and installing the battery from the vehicle.

On in service vehicles fitted with a Battery Monitoring System (BMS), the BMS control module must be reset following the
installation of a new battery. The BMS control module reset procedure must be performed using an approved diagnostic

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JAGUAR XFR 2010 1.G Workshop Manual system.
9 CONFIRMING ELECTROLYTE LEVEL

WARNINGS:

BEFORE CHECKING AND TOPPING-UP THE BATTERY ELECTROLYTE, REFER TO THE HEALTH AND SAFETY PRECAUTIONS
SECTION.

AGM TECHNOLOGY BATTERIES AR

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JAGUAR XFR 2010 1.G Workshop Manual Published: 21-Dec-2012
Battery and Charging System - General Information - Quiescent Drain
Description and Operation

VEHICLE QUIESCENT CURRENT TESTING

On vehicles fitted with a Battery Monitor

Published: 21-Dec-2012
Battery and Charging System - General Information - Quiescent Drain
Description and Operation

VEHICLE QUIESCENT CURRENT TESTING

On vehicles fitted with a Battery Monitoring System (BMS), the diagnostic routine for quiescent drain testing in the approved
Jaguar or Land Rover diagnostic system should be utilized.

If a customer complains of a vehicle battery that discharges continuously or when left for a prolonged period of time, it is
recommended that a quiescent drain test is performed as described below.

The battery drain should be measured using the approved Jaguar or Land Rover diagnostic system or a Digital Multi-Meter
(DVOM). A procedure for quiescent drain measurement using the diagnostic system is available in the Diagnosis and Testing
section of the Workshop Manual. The vehicle should be in the locked/armed state (for example vehicle alarm fully armed), all
doors, engine and luggage compartment lids are open and latched (so as to appear closed from an electrical point of view).
The test should take place after the vehicle has entered shutdown mode. The time taken for this to occur after the ignition is
switched off varies according to model (Refer to the Topix On line resource for details).

When the vehicle is armed, the effect of the security system Light Emitting Diode (LED) flashing is to cause a pulsation in the
measured current drain. In this case, either the average current should be taken (using a Digital Multi- Meter (DVOM) with an
averaging system) or the current reading taken, ignoring the brief high current peaks.
EQUIPMENT
Approved Jaguar or Land Rover diagnostic system with current probeOR Digital Multi-Meter (DVOM) with current probe.

METHOD OF MEASUREMENT

Using an Approved Jaguar or Land Rover Diagnostic System.
1. Switch off all electrical loads and ensure that the ignition is off
2. Connect the current probe to the approved Jaguar or Land Rover diagnostic system
3. Calibrate the probe
4. Install a clamp around the battery lead/junction box lead
5. Go to the Quiescent Current Testing section in this procedure

Using a digital multimeter

Do not use an in-line DVOM to measure the quiescent drain on vehicles fitted with an electronic throttle (for example XK 2006
onwards). The current exceeds the maximum amount the fuse in the DVOM is capable of handling.
1. Switch off all electrical loads and ensure that the ignition is off
2. Connect the current probe to the digital multmeter
3. Calibrate the probe
4. Install a clamp around the battery lead/junction box lead
5. Go to the Quiescent Current Testing section in this procedure

QUIESCENT CURRENT TESTING

1. Switch ignition to ‘on’ or select ignition mode in keyless vehicles and switch to ‘off’ (do not crank)
2. Remove key from ignition switch (if equipped)
3. Open and latch all doors, hood and luggage compartment lid
4. Lock the vehicle using the remote function on the remote handset. (Single lock only to avoid volumetric alarm arming)
5. Remove any other potential electrical drains such as accessories plugged into accessory sockets
6. Record the amperage readings after the shutdown period referenced in the Topix on line resource for details. Note all
cars from 10MY onwards and XK from 07MY and XF from 08MY should be less than 30mA after 30 minutes
7. Record the final reading on the battery report form

The preferred method of testing following an excessive current consumption figure is to use a current probe around individual
junction box leads to the various suspected circuits to identify a potential cause. This is in preference to the old method of
removing fuses for the following reasons:

The drain may be caused by a module remaining active and preventing the quiescent drain from reducing to normal
levels
The drain may be caused by a relay winding that is activated. Pulling the fuse can allow this to ‘reset’ and the drain will
be lost and go un-diagnosed

QUIESCENT DRAIN - TYPICAL VALUES

NOTE: The quiescent drain after the initial shutdown period should not exceed the value shown in the table.

Jaguar Quiescent Drain Values
MODEL SHUT DOWN PERIOD (minutes) TYPICAL VALUES BATTERY DRAIN (mA) XJS 3.2 60 <30 Sovereign 3.2 60 <37.3

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JAGUAR XFR 2010 1.G Workshop Manual
MODEL SHUT DOWN PERIOD (minutes) TYPICAL VALUES BATTERY DRAIN (mA) XJ6 4.0 60 <38.6 XJS 60 <43.9 XJ6 (X300) (1995MY) 60 <43 XJ8 (X300) 60 <30 XK8 (X100) 60 <30 S-Type (X200) 60 <30 X-Type (X400) 30

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