Page 1001 of 3039
31.
32.
33.
NOTE: Clean the components general area prior to dismantling. www.JagDocs.com
Page 1002 of 3039
34.
35.
36.
37. NOTE: Discard component.
NOTE: Make sure to use the aluminium lug provided on the oil pan
extension to lever against.
NOTE: Do not disassemble further if the component is removed for
access only.
Page 1003 of 3039
Installation
1. Torque: 8 Nm 2. CAUTIONS:
Make sure that the mating faces are clean and free of foreign material.
Use only a plastic scraper when removing the sealing material.
Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas
shown, and tighten the bolts within 7 minutes.
3. NOTE: Tighten the bolts in the indicated sequence.
Torque: 25 Nm
Page 1004 of 3039
4. CAUTIONS:
Make sure that the mating faces are clean and free of foreign material.
Use only a plastic scraper when removing the sealing material.
Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas
shown, and tighten the bolts within 7 minutes.
5. NOTE: Tighten the bolts in the indicated sequence.
Torque: 12 Nm
6. CAUTION: Make sure that the mating faces are clean and free of foreign
material.
Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and
tighten the bolts within 7 minutes.
Page 1005 of 3039
7. CAUTION: Make sure that the mating faces are clean and free of
foreign material.
NOTE: Install new lower timing cover.
Install the bolts, but do not tighten fully at this stage.
Special Tool(s): 303-1433
8. NOTE: Tighten the bolts in the indicated sequence.
Torque:
M6 12 Nm M8 20 Nm
9. Remove the special tool.
10. Torque: 12 Nm
Page 1006 of 3039
11.
12. Torque: 10 Nm
Special Tool(s): 303-1442, 303-1443
13. Remove the special tools.
14. NOTE: Tighten the bolts in the indicated sequence.
Torque: 11 Nm www.JagDocs.com
Page 1007 of 3039
15.
16.
17.
18. Torque: 11 Nm
Torque: 11 Nm
NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean
engine oil.
CAUTION: Tighten the Torx screws a turn at a time until the correct
torque is achieved.
NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with
clean engine oil.
Torque: 11 Nm
Page 1008 of 3039
19.
20.
21.
22. Loosen the Torx screws half a turn each.
NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean
engine oil.
CAUTION: Tighten the Torx screws a turn at a time until the correct
torque is achieved.
NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with
clean engine oil.
Torque: 11 Nm