Page 1873 of 3039

Published: 02-Apr-2014
Battery and Charging System - General Information - Battery Report Form – In Service Batteries Only
Description and Operation
NOTE: Fields marked with * are mandatory and must be completed.
General Information *Vehicle Identification Number (VIN):
Vehicle
Model: Engine type: *Mileage:
*Repair
Date: - Customer Questions *1: What is the customer’s reason for dealer visit? (tick symptoms as appropriate) Non crank
Crank but non
start Warning message Other: *2: How long was the vehicle left prior to issue. * *3: How was the car left (Locked/unlocked) * *4: How did you access to the vehicle Key fob Manual key Handle pull *5: Has the vehicle required assistance for battery issues previously? Yes No *6: Is the vehicle used? (tick symptoms as appropriate) Daily
Every other day Weekly
Less than weekly *7: Average journey length * *8: How many starts do you typically do in a day * *9: Did the customer see any instrument pack warnings prior to the
issue? * *10: Have any of the features been used
without the engine running in the last 3 days (if fitted?) Radio
Power point
accessory CD DVD USB or IPOD
connection TV
Rear seat
entertainment 11: Customer comments:- Please add any additional comments that
are relevant. * Diagnostics (Battery Testing) - - - - 1: Loose battery clamps Yes * No * 2: Loose hold down clamps Yes * No * 3: Corroded terminal posts Yes * No * 4: Physical damage/leaks Yes No * 5: Low electrolyte (Flooded batteries only) Yes * No * 6: Battery Date Code * 7: FEAD belt tension OK * Not OK * 8: Quiescent Drain mA * 9: Vent tube correctly installed Yes * No * 10: Number of Times Battery Charged: * 10: Vent tube correctly installed Yes No 11: Remove the Surface (414-00 battery care requirements) Yes * No * 12: Battery voltage * 13: Midtronics test code before charging (EXP-1080) * 13a: If Midtronics indicates that the battery needs re-charging, charge
the battery following instructions on the recommended battery charger * 13b: Midtronics test code after charge * 13c: Midtronics test code result after charge * 13d: If "good and re-charge" charge the battery following instructions
on the recommended battery charger * 13e: If "charge and re-test" for both before and after the charge
renew the battery * 13f: Only renew the battery if "renew battery", "bad cell" or charge
and re-test has been displayed twice. * Technician Comments:- Please add any additional comments that are relevant. * * * * *
Page 1874 of 3039
Published: 11-May-2011
Battery and Charging System - General Information - Charging System
Diagnosis and Testing
For additional information.
REFER to: Battery (414-01, Diagnosis and Testing).
Page 1875 of 3039
Europe
Rest of
world Vehicles fitted without electrical optional extras Vehicles fitted with electrical optional extras Vehicles fitted with 2.7L diesel engine 90 Ahr 90 Ahr 90
Ahr Vehicles fitted with 3.0L petrol engine 80 Ahr 90 Ahr 90
Ahr Vehicles fitted with 4.2L petrol engine 90 Ahr 90 Ahr 90
Ahr Battery cold cranking Specification
Item Specification 90 Ahr 800 Amps 80 Ahr 700 Amps Torque Specifications
Description Nm lb-ft lb-in Battery positive cable to rear junction box retaining nut 12 9 - Battery monitoring system retaining nut to battery positive terminal 5 - 44 Battery ground cable to body retaining bolt 12 9 - Battery tray 10 - 89 Battery cable terminal 6 - 53 Battery clamp bolt 8 - 71
Page 1876 of 3039
1 EJB (engine junction box) 2 CJB (central junction box) 3 BJB (battery junction box) 4 RJB (rear junction box) 5 BMS (battery monitoring system) 6 Battery 7 ECM (engine control module) 8 Generator
Page 1877 of 3039
1 CJB Generator 2 BJB Starter motor 3 GWM (gateway module) 4 DBM (dual battery module) 5 RJB Duel battery module 6 Battery to BJB terminal 7 BMS (battery monitoring system) Duel battery fuse box 8 Primary battery 9 Transit relay 10 Secondary battery 11 DBJB (dual battery junction box) 12 ECM 13 Generator 14 EJB COMPONENT LOCATION - DUAL BATTERY VEHICLES
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Page 1878 of 3039

Battery, Mounting and Cables - Battery and Cables - Overview
Description and Operation
OVERVIEW
Single Battery Vehicles Published: 18-Jun-2014
Mounted on the battery negative terminal is a BMS (battery monitoring system) module. The BMS module is integral with the
battery negative cable and is controlled by the ECM (engine control module).
CAUTION: To avoid damaging the battery monitoring system module, always use a suitable body ground point rather than
the battery negative terminal when connecting a slave power supply to the vehicle.
If a new battery is fitted to the vehicle, the BMS module will require re-calibrating using the Jaguar approved diagnostic
system.
Fitted on the battery positive terminal is a transit relay. The transit relay must be removed from the vehicle during the
Pre-Delivery Inspection (PDI). For additional information, refer to the PDI Manual.
The vehicle battery provides power to the BJB (battery junction box). The BJB contains 3 megafuses, delivering power to the RJB (rear junction box), the CJB (central junction box) and the EJB (engine junction box). In addition to containing fuses and
relays, the RJB and RJB contain software to control a number of vehicle systems. These functions are covered in the appropriate sections of this manual.
Dual Battery System Vehicles - TD42.2L Engine Variants Only
Two batteries are fitted to accommodate the dual battery system used for the Stop/Start system.
A primary battery is located in the luggage compartment floor in a plastic molded tray and secured with a metal rod. The
secondary battery is located in the DBJB (dual battery junction box).
The primary battery is a 90Ahr, 850A CCA AGM Battery.
The secondary battery is a 14Ahr, 200A CCA Absorbed Glass Mat (AGM) Battery.
A BMS (battery monitoring system) control module is mounted on the primary battery negative terminal. The BMS control
module is integral with the battery negative cable and is controlled by the GWM (gateway module).
CAUTION: To avoid damaging the BMS control module, always use the ground (negative (-)) terminal stud point on the
right side top mount. Never connect directly to the primary battery negative terminal when connecting a slave power supply to
the vehicle, the BMS control module can be damaged.
If a new primary battery is fitted to the vehicle, the BMS control module will require re-calibrating using a Jaguar approved
diagnostic system.
When the vehicle leaves the factory, a transit relay is fitted to the battery positive terminal. The transit relay is connected to
the CJB which limits the electrical functions to essential items only, to reduce loads on the primary battery. The transit relay must be removed from the vehicle during the PDI (Pre-Delivery Inspection). For additional information, refer to the PDI.
The primary battery provides power to the BJB. The BJB contains three megafuses, delivering power to the RJB, the EJB and the starter motor and generator. In addition to containing fuses and relays, the RJB and CJB contain software to control a number of vehicle systems. These functions are covered in the appropriate sections of this manual.
A jump start terminal is located adjacent to the EJB. A cover protects the terminal when not in use. If jump starting is
required, the cover must be removed and the positive (+) jump lead attached securely. The negative (-) jump lead is attached
to a stud located on the right side top mount in the engine compartment. The cover must be fitted to the positive terminal
when not in use.
Dual Battery System
The dual battery system is used on vehicles with the stop/start system. The dual battery system prevents the vehicle
electrical systems being subjected to undesirably low voltages during repeated engine restarts. If the electrical systems are
subject to low voltages the customer may notice degraded performance of components and systems and incorrect fault DTC
(diagnostic trouble code)'s may be stored.
The dual battery system isolates all electrical components and systems sensitive to low supply voltage from the primary
battery while an engine start is in progress, and supplies them from the secondary battery. Without the dual battery system,
the electrical power required by the TSS (Tandem Solenoid Starter) motor to crank the engine for each start would cause a
voltage drop across the entire vehicle electrical network, and cause control modules to function incorrectly and in some cases
reset and/or record DTC's.
If the dual battery system is unable to prevent electrical supplies to the vehicle systems being subjected to low voltage levels
during engine stop/start operations, due to the condition of the primary and/or secondary batteries or a system fault, the
stop/start feature is disabled.
Page 1879 of 3039

The dual battery system comprises the following components:
Dual Battery Module (DBM).
Dual Battery Junction Box (DBJB).
Gateway Module (GWM).
Primary battery.
Secondary battery.
The GWM hosts most of the software required to control the dual battery system and components. The GWM monitors the
components and can store fault related DTC's.
The GWM also controls the charging system software in conjunction with the ECM, RJB, CJB and ABS (anti-lock brake system) control module via the high speed and medium speed CAN (controller area network) bus. The GWM software will monitor the
status of the stop/start system and determine when a stop/start event can occur. It can also intervene to maintain vehicle
systems by keeping the engine running or initiating a restart due to, for example, climate control system requirements or
request for restart from the ECM. A brake pressure signal is received from the ABS control module which will indicate to the
GWM that an engine restart is required from driver operation of the foot brake.
The GWM contains the intelligent power management system and the BMS software. Monitoring of the primary battery
condition for stop/start is controlled by the GWM and the BMS control module.
Page 1880 of 3039
Published: 18-Jun-2014
Battery, Mounting and Cables - Battery and Cables - System Operation and
Component Description
Description and Operation
Control Diagram
NOTE: A = Hardwired, D = High speed CAN (Controller Area Network) bus, N = Medium speed CAN bus, O = LIN (Local
Interconnect Network) bus.
CONTROL DIAGRAM - SINGLE BATTERY VEHICLES
Item Description 1 Battery Monitoring System (BMS) control module 2 Battery 3 Battery junction box (BJB) 4 Generator