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(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
3. NOTE: If the procedure includes removal of the front door components,
the battery can remain connected to aid their removal and disconnected
afterwards.
Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
4. NOTE: For new front door installation, this step may be carried out
later in the removal procedure.
Disconnect the front door wiring harness, accessed behind the grommet
on the A-pillar.
5. NOTE: For new front door installation, this step may be carried out
later in the removal procedure.
Release the front door check strap from the body.
6. NOTE: This step is for removing the fully trimmed front door for access
only, for installing a new front door, continue to removal step 7.
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Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation).
8. Remove the exterior mirror.
For additional information, refer to: Exterior Mirror (501-09 Rear View Mirrors, Removal and Installation).
9. Remove the front door latch.
For additional information, refer to: Front Door Latch (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation).
10. Remove the front door outer window frame mouldings.
11. Remove the front door weatherstrips.
12. Remove the front door wiring harness.
13. Remove the front door impact absorbers.
14. Remove the front door check strap.
15. Remove the front door glass run felt.
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16. Remove any miscellaneous front door clips, grommets and blanking
covers.
17. NOTE: If new hinges are being installed, install the
complete hinges to the A-pillar. To align the hinges at the
A-pillar it will be necessary to remove the front fender.
Remove the upper and lower front door hinge fixing bolts
and remove the front door.
Installation
1. NOTE: If the front door has been removed for access only, it can be
installed back on to its upper and lower hinge pivots and secured with
the upper and lower hinge pivot bolts.
Offer up the front door and loosely install the front door hinge bolts.
2. Check alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
3. Tighten the front door hinge bolts to 30 Nm.
4. When correctly aligned and with the front door hinge bolts tightened,
the new front door can be removed at its upper and lower hinge pivot
bolts for refinishing.
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Body Closures - Fuel Filler Door
Removal and Installation
Removal
CAUTION: Do not align the bowl using the hinge arm.
NOTE: Removal steps in this procedure may contain installation details.
1. Published: 11-May-2011
Installation
2. CAUTION: Protect the surrounding paintwork to avoid
damage.
Release the clip.
1. To install, reverse the removal procedure. www.JagDocs.com
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Body Closures - Fuel Filler Door Assembly
Removal and Installation
Removal
CAUTION: Do not align the bowl using the hinge arm.
NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Refer to: Fuel Tank Filler Pipe (310-01, Removal and Installation).
3.
4.