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Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Left-Hand Fuel Rail High-Pressure
Fuel Pump Removal and Installation
Removal
CAUTION: Make sure that tools and equipment are clean, free of foreign material and lubricant.
NOTES:
Removal steps in this procedure may contain installation details.
Some variation in the illustrations may occur, but the essential information is always correct.
1. Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
2. Refer to: Fuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol (310-00 Fuel System - General Information, General Procedures).
3. Refer to: Secondary Bulkhead Panel LH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 4. Refer to: Secondary Bulkhead Panel RH - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-02 Front End Body Panels, Removal and Installation). 5. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
6. Refer to: Fuel Injection Component Cleaning (303-04E Fuel Charging and Controls - V8 S/C 5.0L Petrol, General Procedures).
7. CAUTION: Be prepared to collect escaping fluids.
8. www.JagDocs.com
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9. CAUTION: Be prepared to collect escaping fluids.
10. Refer to: Air Cleaner Outlet Pipe RH (303-12D Intake Air Distribution and Filtering - V8 S/C 5.0L Petrol, Removal and Installation).
12.
11.
CAUTIONS:
Be
prepared
to collect
escaping
fluids.
Make
sure that
all
openings
are sealed.
Use new
blanking
caps.
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13. CAUTIONS:
Be prepared to collect escaping fluids.
Make sure that all openings are sealed. Use new blanking caps.
14. WARNING: Do not work on or under a vehicle supported only by a jack. Always
support the vehicle on safety stands.
Raise and support the vehicle.
15. Refer to: Engine Mount RH (303-01D Engine - V8 S/C 5.0L Petrol, Removal and Installation).
16. Refer to: Generator - V8 5.0L Petrol (414-02C Generator and Regulator - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
17.
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18.
19.
20. NOTE: Engine shown removed for clarity.
NOTE: Engine shown removed for clarity.
CAUTIONS:
Remove and discard the high-pressure fuel supply lines.
Be prepared to collect escaping fluids.
Make sure that all openings are sealed. Use new blanking caps.
NOTE: Engine shown removed for clarity.
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21.
22.
23.
24. CAUTIONS:
Be prepared to collect escaping fluids.
Make sure that all openings are sealed. Use new blanking caps.
CAUTION: Be prepared to collect escaping fluids.
Loosen the Torx screws a turn each at a time.
CAUTION: Be prepared to collect escaping fluids.
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Installation
1. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with
clean engine oil.
2. CAUTION: Tighten the Torx screws a turn at a time until the
correct torque is achieved.
NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal
with clean engine oil.
Torque: 12 Nm
3. Loosen the Torx screws half a turn each. 4. www.JagDocs.com
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5. CAUTION: Install new high-pressure fuel supply lines.
NOTES:
Engine shown removed for clarity.
Remove and discard the blanking caps.
Install the bolt and unions fully finger tight before final
tightening.
6. CAUTION: Care must be taken when positioning the fuel rail
high-pressure fuel pump cover to one side.
NOTE: Fuel rail high-pressure fuel pump cover shown removed for
clarity.
Torque: 12 Nm
7. Lower the vehicle.
8. NOTES:
Do not tighten at this stage.
Remove and discard the blanking caps.
9. WARNING: Do not work on or under a vehicle supported only by a jack. Always
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support the vehicle on safety stands.
Raise and support the vehicle.
10.
11. CAUTION: Lubricate only the union threads with clean engine oil.
NOTE: Engine shown removed for clarity.
Torque: Unions (1) 21 Nm M6 (2) 11 Nm M8 (3) 25 Nm M5 nut (4) 6 Nm
NOTE: Engine shown removed for clarity.
Torque: 21 Nm