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6.
Installation 5.
CAUTION: Protect the surrounding paintwork to avoid
damage.
NOTE: Do not disassemble further if the component is
removed for access only.
Release the clip.
1. To install, reverse the removal procedure.
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(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
3. Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
4. Remove the loadspace trim panel RH.
For additional information, refer to: Loadspace Trim Panel RH (501-05 Interior Trim and Ornamentation, Removal and Installation).
5. Disconnect the luggage compartment lid wiring harness.
6. NOTE: This step requires the aid of another technician.
Remove the luggage compartment lid.
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7. NOTE: Do not disassemble further if the component is removed for
access only.
Remove the luggage compartment lid moulding.
For additional information, refer to: Luggage Compartment Lid Moulding (501-08 Exterior Trim and Ornamentation, Removal and Installation).
8. Remove the luggage compartment lid latch actuator.
For additional information, refer to: Luggage Compartment Lid Latch Actuator (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation).
9. Remove both rear fog lamps.
For additional information, refer to: Rear Fog Lamp (417-01 Exterior Lighting, Removal and Installation).
10. Remove both luggage compartment lid buffers.
11. Remove the luggage compartment lid wiring harness.
For additional information, refer to: Luggage Compartment Lid Wiring Harness (418-02 Wiring Harnesses, Removal and Installation).
12. NOTE: Where it is not practical to re-use the luggage compartment
lid badges, they should be renewed, therefore removal is not required.
Remove the luggage compartment lid badges.
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Page 2221 of 3039

(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
3. NOTE: If the procedure includes removal of the rear door components,
the battery can remain connected to aid their removal and disconnected
afterwards.
Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
4. NOTE: For new rear door installation, this step may be carried out
later in the removal procedure.
Disconnect the rear door wiring harness, accessed behind the grommet
on the B-pillar.
5. NOTE: For new rear door installation, this step may be carried out
later in the removal procedure.
Release the rear door check strap from the body.
6. NOTE: This step is for removing the fully trimmed rear door for access
only, for installing a new front door, continue to removal step 7.
Page 2222 of 3039
(501-11 Glass, Frames and Mechanisms, Removal and Installation).
8. Remove the rear door latch.
For additional information, refer to: Rear Door Latch (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation).
9. Remove the rear door outer window frame mouldings.
10. Remove the rear door weatherstrips.
11. Remove the rear door wiring harness.
12. Remove the rear door impact absorbers.
13. Remove the rear door check strap.
14. Remove the rear door glass run felt.
15. Remove any miscellaneous rear door clips, grommets and blanking
covers.
Page 2223 of 3039
16. NOTE: If new hinges are being fitted, install the
complete hinges to the B-pillar.
Remove the upper and lower rear door hinge bolts and
remove the rear door.
Installation
1. NOTE: If the rear door has been removed for access only, it can be
installed back on to its upper and lower hinge pivots and secured with
the upper and lower hinge pivot bolts.
Offer up the rear door and loosely install the rear door hinge bolts.
2. Check alignment, if correct, proceed to next step, if not, rectify and
recheck before proceeding.
3. Tighten the rear door hinge bolts to 30 Nm.
4. When correctly aligned and with the rear door hinge bolts tightened, the
new rear door can be removed at its upper and lower hinge pivot bolts
for refinishing.
Page 2224 of 3039