2010 JAGUAR XFR Workshop Manual

fuel filter location wiring engine oil clock headlamp transmission

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JAGUAR XFR 2010 1.G Workshop Manual 1
Between Panels - Bolted 2
Panel Edge Bolted 3
Between Panels - spot welded 4
Panel edges - spot welded 5
Between panels - bonded 6
Panel edges - bonded 7
Clinch joints - type A 8
Cli

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JAGUAR XFR 2010 1.G Workshop Manual Sealing - - Polyurethane cartridge extruded seam sealer - grey - this is not a weld through product 3M 08684 Polyurethane cartridge extruded seam sealer - white - this is not a weld through product 3M

Sealing - - Polyurethane cartridge extruded seam sealer - grey - this is not a weld through product 3M 08684 Polyurethane cartridge extruded seam sealer - white - this is not a weld through product 3M 08689 Polyurethane cartridge extruded seam sealer - black - this is not a weld through product 3M 08694 Polyurethane sachet 310ml - grey - this is not a weld through product 3M 08782 Polyurethane sachet 310ml - white - this is not a weld through product 3M 08787 Polyurethane sachet 310ml - black - this is not a weld through product 3M 08789 Polyurethane sachet 600ml - grey - this is not a weld through product 3M 08783 Polyurethane sachet 600ml - white - this is not a weld through product 3M 08788 Polyurethane sachet 600ml - black - this is not a weld through product 3M 08793 Sprayable seam sealer 2K polyurethane 150ml - grey 3M 08823 Sprayable seam sealer 2K polyurethane 250ml - grey 3M 08800 Sprayable seam sealer MS polymer grey 3M 08851 Super seam sealer can - grey 3M 08537 Super seam sealer - brush 3M 08540 Butyl cartridge highly flexible for joints greater than 3mm - grey 3M 08645 Terostat 9100 (1K PUR) adhesive sealant Teroson 153.65B Terostat 9100 (1K PUR) adhesive sealant Teroson 112.72C Terostat 9100 (1K PUR) adhesive sealant Teroson 129.19S Terostat 9200 (1K PUR) adhesive sealant - black Teroson 120.20Q Terostat 9200 (1K PUR) adhesive sealant - black Teroson 120.25W Terolan light vehicle body sealant Teroson 128.60D Terostat 9320 sprayable seam sealant - grey Teroson 139.15A Terostat 9320 sprayable seam sealant - black Teroson 139.16B Terostat 9320 sprayable seam sealant - ochre Teroson 139.17C Terolan special sealant brushable Teroson 179.70H Terostat II sprayable sealant band Teroson 193.00D Terostat VII round profile plastic sealing band Teroson 112.46Z Terostat IX putty Teroson 157.86J MS Polymer Sealing - - MS Polymer caulkable sealer - white 3M 0855 Terostat 9120 (MS Polymer) adhesive sealant - white Teroson 102.78X Terostat 9120 (MS Polymer) adhesive sealant - black Teroson 113.23H Terostat 9120 (MS Polymer) adhesive sealant - black Teroson 104.41R Seam Sealing Light - - Drip Chek clear 3M 08401 Drip Chek heavy 3M 08531 Silicone Sealant - - Terostat 9140 silicone sealant - transparent Teroson 140.08B Terostat 9140 silicone sealant - black Teroson 140.04X Body Caulking - - Body caulking 3M 08568 Structural Adhesive - - Two component epoxy adhesive 3M 08122 Manual applicator gun 3M 08190 Panel Bonding Adhesive - - Panel bonding adhesive + (nozzle 08193) 3M 08115 Requires manual applicator gun + nozzle 3M 08117 Tape and Film - - Acrylic tape PT1100 double sided - 6mm x 40m 3M 80318 Acrylic tape PT1100 double sided -9mm x 20m 3M 80319 Acrylic tape PT1100 double sided 12mm x 20m 3M 80320 Acrylic tape PT1100 double sided 19mm x 20m 3M 80322 Acrylic tape PT1100 double sided 25mm x 20m 3M 80323 Polyolefin adhesion promoter 3M 05917 Abrasion resistance film 3M 08210 Abrasion resistance film 3M 08219 Sealing Tape and Primer - - Terotape seam sealing tape 8mm x 6mm Teroson 8164590 Terotape seam sealing tape 10mm x 16mm Teroson 8164600 Terotape primer 420ml Teroson 8164610 Cavity Wax - - Body shultz coatings - black - 1L can 3M 08861 Body shultz coatings - black - 500ml aerosol 3M 08877 Inner cavity wax aerosol (transparent) 3M 08909 Inner cavity wax aerosol (amber) 3M 08901 Inner cavity wax 1L can (amber) 3M 08911 Inner cavity wax 1L can (transparent) 3M 08919 Inner cavity wax 10L drum (amber) 3M 08921 Inner cavity wax 10L drum (transparent) 3M 08929

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JAGUAR XFR 2010 1.G Workshop Manual Terotex HV 200 extra spray - 1L can Teroson 176.48 Terotex HV 200 extra spray - 10L tin Teroson 179.40A Terotex HV 200 extra spray - 60L barrel Teroson 170.96J Terotex HV 400 1L can Teroson 169.65Q Te

Terotex HV 200 extra spray - 1L can Teroson 176.48 Terotex HV 200 extra spray - 10L tin Teroson 179.40A Terotex HV 200 extra spray - 60L barrel Teroson 170.96J Terotex HV 400 1L can Teroson 169.65Q Terotex HV 400 10L tin Teroson 169.76C Terotex HV 400 60L barrel Teroson 169.85M Teroson cavity spray 500ml aerosol Teroson 155.71A Underbody Wax - - Terotex wax black 1L can Teroson 114.59F Protective wax Teroson 122.73Q Underbody Coating - - Bodyguard stonechip coating (textured) can - black 3M 08868 Bodyguard stonechip coating (textured) can - white 3M 08878 Bodyguard stonechip coating (textured) can - grey 3M 08879 Bodyguard stonechip coating (flat) can - black 3M 08158 Bodyguard stonechip coating (flat) can - grey 3M 08159 Anti chip coating smooth - grey 3M 08886 Terotex record black 1L can Teroson 122.48N Terotex record light 1L can Teroson 165.53S Terotex anti chip compound light (UBC) 1L can Teroson 191.08V Terotex anti chip compound black (UBC) 1L can Teroson 191.32V Trim Adhesive - - Auto adhesive - aerosol - clear (trim) 3M 08080 Auto adhesive - brushable - clear (trim) 3M 08150 Contact adhesive - aerosol - amber 3M 08090 Corrosion Protection - - Zinc spray 3M 09113 Zinc spray Teroson 158.18T Anti Corrosive Agent - - Terotex HV 350 1L can Teroson 141.78L Terotex HV 350 10L can Teroson 160.02T Terotex HV 350 60L barrel Teroson 160.01S Sound Deadening - - Sound deadening sheets 3M 08840 Terodem SP 100 alu Teroson 190.33 Terodem SP 200 Teroson 190.55M Terodem SP 300 50 x 50 Teroson 145.28R Terodem SP 300 100 x 50 Teroson 134.29X Flexible Part Repair - - Flexible part repair material (FPRM) 3M 05900 Adhesives / Thread Locking - - Lock N Seal 243 thread locking Loctite 13701 Lock N Seal 243 thread locking Loctite 14131 Lock N Seal 243 thread locking Loctite 25684 Stud N Bearing fit 271 Loctite 13704 Stud N Bearing fit 271 Loctite 14130 Stud N Bearing fit 271 Loctite 25685 Pipe sealant 577 Loctite 16604 Pipe sealant 577 Loctite 25689 Pipe sealant 55 Loctite 31899 Gasket - - Multi gasket Loctite 25688 Silicone copper Loctite 19245 Silicone copper Loctite 82046 Silicone 596 black Loctite 19242 Silicone 596 black Loctite 59875 3020 gasket adhesive Loctite 31458 NVH Baffle - - Sikabaffle 278 SIKA Approved Service Material Supplier - Contact Details

3M

3M United Kingdom PLC
3M Centre
Cain Road
Bracknell
Berkshire
RG12 8HT
Telephone (01344) 858000
www.3m.com

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JAGUAR XFR 2010 1.G Workshop Manual Cooper Pegler

Burgess Hill
Sussex
RH 15 9LA
Telephone (014446) 42526

Sika Ltd

Watchmead
Welwyn Garden City
Hertfordshire
AL7 1BQ
Telephone (01707) 394444
www.sika.co.uk
SATA Spray E

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JAGUAR XFR 2010 1.G Workshop Manual metal surfaces are bolted together always interpose a suitable interface material such as weldable zinc rich primer, extruded
strip, or zinc tape.

Steam Cleaning

Due to the high pressure/temper

metal surfaces are bolted together always interpose a suitable interface material such as weldable zinc rich primer, extruded
strip, or zinc tape.

Steam Cleaning

Due to the high pressure/temperature generated by steam cleaning equipment, there is a risk that certain adhesives and
corrosion prevention material may become softened or liquified.
Take care not to allow the steam jet to dwell on one area, and keep the nozzle at least 300mm from the panel surface.

CAUTION: Do not remove wax or lacquer from underbody areas during repairs.

Inspection During Maintenance Servicing

It is a requirement of the corrosion warranty that the vehicle is inspected for corrosion by a Jaguar Authorised Repairer during a
routine service, to ensure that the factory-applied protection remains effective.

Rectify any bodywork damage or evidence of corrosion found during inspection as soon as is practicable, both to minimise the
extent of the damage and to ensure the long term effectiveness of the factory-applied corrosion prevention treatment.

Underbody Protection Repairs

Whenever body repairs have been carried out, ensure that full sealing and corrosion protection treatments are reinstated. This
applies both to the damaged areas and also to areas where protection has been indirectly impaired, as a result either of
accident damage or repair operations.

Remove corrosion protection from the damaged areas before straightening or panel beating. This applies in particular to panels
coated with wax, PVC underbody sealer, sound deadening pads etc.

CAUTION: Do not use oxy-acetylene to remove corrosion prevention material. Large volumes of fumes and gases are
liberated by these materials when they burn.

The most common method of removal is by means of a hot air blower with an integral scraper. High temperatures can be
generated with this equipment which may cause fumes. Take care during its use.

Structural Adhesive

CAUTION: When separating a joint with metal to metal adhesive, it is important to avoid distortion. Heat gradually until
the bond weakens sufficiently to permit panel separation - do not apply excessive heat.

NOTE: When spot welding through metal to metal adhesive, take particular care to adjust the equipment setting to
ensure a suitable weld.

Metal to metal adhesive is applied to critical joint areas during factory assembly. The material used is a high temperature,
heat cured, nitrile phenolic which serves to bond two metal surfaces and also to seal the joint against ingress of dust,
moisture and fumes. This material is not suitable for service use and, during repair, should be substituted by an approved
structural adhesive. For panel specific information and to identify the areas of structural adhesive application in repair, refer to
the relevant sheet metal removal and installation procedure.

Expanding Foam Acoustic Seals

Expanding foam acoustic seals are used in various closed-sections of the body to improve vehicle refinement. The seals are
installed during the vehicle body manufacture and expand during the paint process up to ten times original size, thus locking
them into position. They are located such that they prevent noise accentuation along a section and reflect air borne noise
away from the cabin.

The seals have spilt functionality depending on location. The seals located at the base of the body pillars have a primary
function of preventing water ingress when wading. Their secondary function is to prevent noise and dust ingress.

The seal around the fuel filler has a primary function of preventing both fuel and water ingress. With a secondary function of
preventing noise and dust ingress.

The remaining seals primary function is to prevent noise accentuation along a section and reflect air borne noise away from the
cabin.

Another advantage of the seals is that they marginally increase the overall stiffness of the body and its structural performance
in case of a crash.
The seals are manufactured from an expandible polymer.

Replacing Expanding Foam Acoustic Seals

As paint oven temperatures used in a repair workshop are significantly lower than those that are used during manufacture of
the vehicle, (the temperatures are not sufficient to expand the foam), a different process is required to replicate the foam in
repair.

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